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China factory - Guangdong MEI-AL Technology Co., Ltd.

Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China 150 T/month Oxidation Production Line And Max Profile Length 6500mm
China 150 T/month Oxidation Production Line And Max Profile Length 6500mm

  1. China 150 T/month Oxidation Production Line And Max Profile Length 6500mm
  2. China 150 T/month Oxidation Production Line And Max Profile Length 6500mm

150 T/month Oxidation Production Line And Max Profile Length 6500mm

  1. MOQ: 1set
  2. Price: RMB2,000,000-2,500,000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Output 150 Ton /month
Feature Short Processing Times
Operate Semiautomatic or Automatic
Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm
Tanks Inside Size 8000*width*3000
Brand Name MEI-AL
Model Number APL-150T
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Output 150 Ton /month Feature Short Processing Times
Operate Semiautomatic or Automatic Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm Tanks Inside Size 8000*width*3000
Brand Name MEI-AL Model Number APL-150T
Place of Origin CHINA
High Light Profile Length 6500mm Oxidation Production Line6500mm Oxidation Production Line150 T/month Oxidation Production Line

150 T/month Oxidation Production Line and Max Profile Length 6500mm

一. Product Description: 

1.An anodizing production line should have proper ventilation to control fumes and ensure a safe working environment.

2.A mini anodizing production line may have inspection stations or quality control measures to verify the quality of the anodized parts.

3.Anodizing processes involve working with hazardous chemicals and electrical currents.

 

二. Design Condition

1 Alloy Aluminum 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 400m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²· G

 

三.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       1 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          1Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank 

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 1tanks = 2jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2 rack x 1 tank x 60min/h) ÷40min x600 hour =1800jig(rack)

2) Design 42.9m²/jig(rack) . Where every tank is 85.8m²
3) 
Area treatment/year : 1800jig(rack)x 42.9m² /jig =77220m²

 

2. Anodizing treatment weight:
        Monthly output : 77220m²÷400m²/T*0.9=174T≧150T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =1unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

六. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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