Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | T/T, L/C, Western Union, MoneyGram |
| Supply Ability | 1set/6 months |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Color | champagne , silver , bronze , black , brown ,glod |
| capacity supply | 500t/month |
| material | PP,PVC ,S316L ... |
| heating | steam , electrical heating,hot water,other |
| water | nature water ,undergroud water ,pure water ,hight pure water,hot water ... |
| sand surface type | sand blasting / alkaline sand / acid sand |
| um | 10-20 |
| sealing type | normal /moderate /high temperature |
| Brand Name | MEI-AL |
| Model Number | 500T/MONTH |
| Place of Origin | GUANGDONG MEI-AL ,CHINA |
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Product Specification
| Payment Terms | T/T, L/C, Western Union, MoneyGram | Supply Ability | 1set/6 months |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Color | champagne , silver , bronze , black , brown ,glod | capacity supply | 500t/month |
| material | PP,PVC ,S316L ... | heating | steam , electrical heating,hot water,other |
| water | nature water ,undergroud water ,pure water ,hight pure water,hot water ... | sand surface type | sand blasting / alkaline sand / acid sand |
| um | 10-20 | sealing type | normal /moderate /high temperature |
| Brand Name | MEI-AL | Model Number | 500T/MONTH |
| Place of Origin | GUANGDONG MEI-AL ,CHINA | ||
| High Light | 500Ton/Month anodizing production line ， ，semi-automatic anodizing production line | ||
Output 500Ton/Month anodizing production line Customization
semi-automatic aluminum suface treatment
Customizable Anodizing Production Line with 500 Ton Monthly Supply Capacity
一.Product Description
1. The anodizing production line requires precise equipment control and strict process parameter control, including current density, temperature, time, etc. Only by mastering these key process parameters can high-quality anodized products be produced.
2.Anodizing is widely used for surface treatment of components in industries such as aerospace, automotive, and electronics. It not only enhances the performance of the product, but also enriches its appearance.
3.With the continuous advancement of technology, anodizing technology is also constantly optimizing and upgrading, providing higher quality surface treatment solutions for various industries.
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm m |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Two fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三.Process Tank
| 1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
| 2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
| 3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
| 4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 4 Tanks |
| 5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 2 Tanks |
| 6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 3 Tank |
四.Treatment Process:
(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²
2. Anodizing treatment weight:
Monthly output : 360000m²÷350m²/T*0.5=514T≧500T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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