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China factory - Guangdong MEI-AL Technology Co., Ltd.

Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T
China Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T

  1. China Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T
  2. China Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T

Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T

  1. MOQ: 1set
  2. Price: RMB7,000,000-9,000,000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Output 700 Ton/month Large Capacity
Type Hot sale product
Feature Minimal waste generation
Heating Way Steam,Electricity
Key Selling Points Easy to Operate
Voltage Customers Local Voltage
Video Outgoing provided
Brand Name MEI-AL
Model Number APL-700T
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Output 700 Ton/month Large Capacity Type Hot sale product
Feature Minimal waste generation Heating Way Steam,Electricity
Key Selling Points Easy to Operate Voltage Customers Local Voltage
Video Outgoing provided Brand Name MEI-AL
Model Number APL-700T Place of Origin CHINA
High Light Aluminum Extrusion Profiles Anodizing Production Line700T/MONTH Anodizing Production Line

700T/MONTH hight quality anodizing aluminum extrusion profile produciton line

 

一. Production Description: 

1.Modern anodizing production lines typically use highly automated material handling systems that can automatically move aluminum products between different processing stages, improving production efficiency and consistency.

2.The production line is equipped with advanced monitoring systems that monitor key parameters such as temperature, pH value, and current density in real-time to ensure the stability of the anodizing process and product quality.

3.The anodizing production line needs to comply with environmental regulations and is usually equipped with a wastewater treatment system to remove harmful substances from the electrolyte and ensure emissions meet standards.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 400m²/T(ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

三, Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tank
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

四, Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 28min
    (4) Unprocess time: 10min
    (5) Total time 30+8=38min
          

          (6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6.Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 38min ,where total jig(rack)/year:

                   ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year :
5684jig(rack)x 57.1m² /jig =324556m²

 

2. Anodizing treatment weight:
        Monthly output : 324556m²÷400m²/T*0.9=730T≧700T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

六. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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