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Quanstar Intelligent Controls (Shanghai) Co.,Ltd

  • China,Shanghai ,Shanghai
  • Verified Supplier

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China Automated Assembly Solution For Automotive Parts
China Automated Assembly Solution For Automotive Parts

  1. China Automated Assembly Solution For Automotive Parts

Automated Assembly Solution For Automotive Parts

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Payment Terms L/C,T/T
Delivery Time 90 days
Packaging Details wooden box
Name Automated Assembly Solution for Automotive Parts
Application Automotive
Assembled products thermal expansion valve (EXV)
Operation fully automatic
Control system PLC programmer
Cycle time customized
Brand Name Quanstar
Certification ISO
Place of Origin Shanghai

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T Delivery Time 90 days
Packaging Details wooden box Name Automated Assembly Solution for Automotive Parts
Application Automotive Assembled products thermal expansion valve (EXV)
Operation fully automatic Control system PLC programmer
Cycle time customized Brand Name Quanstar
Certification ISO Place of Origin Shanghai
High Light Automated Assembly Solution for Automotive PartsAutomotive Parts Assembly SolutionAutomated assembly solution

Automated Assembly Solution for Automotive Parts

Automated assembly solutions for automotive parts are designed to enhance production efficiency, ensure precision, and maintain consistent quality in the manufacturing of vehicle components. These systems integrate advanced robotics, precision tooling, and intelligent control systems to handle complex assembly tasks, such as engine components, transmission systems, electrical systems, and interior/exterior parts. Below is an overview of the key features and parameters of such systems:


Key Features

  1. High Precision Assembly:

    • Utilizes robotic arms with high repeatability (e.g., ±0.02mm) for accurate part placement and fastening.

    • Equipped with vision systems and sensors for real-time alignment and quality inspection.

  2. Flexibility:

    • Modular design allows for quick reconfiguration to accommodate different automotive parts.

    • Compatible with various materials, including metals, plastics, and composites.

  3. Scalability:

    • Can be integrated into existing production lines or expanded for higher throughput.

  4. Quality Assurance:

    • In-line inspection systems detect defects such as misalignment, cracks, or missing components.

    • Data logging and traceability for compliance with automotive industry standards.

  5. Efficiency:

    • Reduces cycle times and minimizes human error, leading to higher productivity.

    • Energy-efficient components and optimized workflows lower operational costs.

  6. Safety:

    • Equipped with safety guards, emergency stop buttons, and collision detection systems.

    • Complies with ISO and OSHA safety standards.


Key Parameters

Category Parameter Description
General Specifications System Type Robotic assembly system with integrated automation
  Application Engine components, transmission systems, electrical parts, interior/exterior parts
  Power Supply 220V/380V, 50/60Hz
  Air Pressure Requirement 0.5-0.7 MPa
  System Dimensions Customizable based on production line layout
  System Weight Varies by configuration (e.g., 1000kg to 5000kg)
Performance Parameters Production Capacity 50 to 500 parts per hour (depending on complexity)
  Repeatability ±0.02mm to ±0.05mm
  Cycle Time 10 to 60 seconds per part (depending on assembly complexity)
Robotic System Robot Type Articulated, SCARA, or delta robots
  Payload Capacity 5kg to 50kg (depending on robot model)
  Degrees of Freedom (DOF) 4 to 6 DOF for flexible movement
Control System Human-Machine Interface (HMI) Touchscreen PLC interface for easy operation and monitoring
  Automation Level Fully automatic with minimal manual intervention
  Data Logging & Reporting Records production data for quality control and analysis
Material Handling Part Compatibility Metals, plastics, composites, and hybrid materials
  Feeding System Vibratory feeders, conveyors, or robotic pick-and-place systems
Safety Features Emergency Stop Instantly halts system operation in case of emergency
  Safety Guards Enclosed safety guards to protect operators
  Collision Detection Sensors to detect and prevent collisions during operation
Maintenance & Durability Maintenance Requirements Regular lubrication and part replacement as per manufacturer guidelines
  System Lifespan Designed for long-term use with durable components
Customization Options Part Size Range Adjustable for small to large automotive components
  Integration with Other Systems Can be integrated with upstream/downstream production lines

FAQ

 

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.


2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

 

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

 

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Employee Number:

    200~300

  • Ecer Certification:

    Verified Supplier

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing custome... Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing custome...

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  • Quanstar Intelligent Controls (Shanghai) Co.,Ltd
  • No.368 Xiaonan Road, Fengxian District, Shanghai 201401, China
  • https://www.automation-assembly.com/

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