Suzhou Champyound Intelligent Technology Co., Ltd.
| Payment Terms | L/C, T/T |
| Supply Ability | 1 SET PER 4-6 WEEKS |
| Delivery Time | 4-6 WEEKS |
| Packaging Details | PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT |
| Name | Fully Automated Hairpin Winding Machine |
| Automation | Fully automated |
| Application | Public Bus Stator |
| Pressure Holding Accuracy | 0.1% |
| Control System | PLC Program |
| Winding Method | Hairpin Winding |
| Specification | Customized |
| Applicable Wire Width | (1.0-5.0)MM |
| Hour Capacity | (900-1200) Pieces |
| Air Pressure | (0.4-0.7)Mpa |
| Warranty | 12 Months |
| Voltage | 380V |
| Power | 7.5KW |
| Brand Name | Champypund |
| Certification | ISO9001:2015 |
| Place of Origin | China |
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Product Specification
| Payment Terms | L/C, T/T | Supply Ability | 1 SET PER 4-6 WEEKS |
| Delivery Time | 4-6 WEEKS | Packaging Details | PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT |
| Name | Fully Automated Hairpin Winding Machine | Automation | Fully automated |
| Application | Public Bus Stator | Pressure Holding Accuracy | 0.1% |
| Control System | PLC Program | Winding Method | Hairpin Winding |
| Specification | Customized | Applicable Wire Width | (1.0-5.0)MM |
| Hour Capacity | (900-1200) Pieces | Air Pressure | (0.4-0.7)Mpa |
| Warranty | 12 Months | Voltage | 380V |
| Power | 7.5KW | Brand Name | Champypund |
| Certification | ISO9001:2015 | Place of Origin | China |
Flat Wire Stator High-Precision Automated Hairpin Winding Machine
for Public Bus Stator
1. Descriptions:
The Flat Wire Stator High-Precision Automated Hairpin Winding Machine is engineered to deliver exceptional winding accuracy and efficiency for flat wire stators. Designed for high-performance electric motors, this machine features advanced PLC control and a user-friendly touchscreen interface, ensuring seamless operation and real-time monitoring.
The Flat Wire Stator High-Precision Automated Hairpin Winding Machine with advanced servo-cam cutting and optional laser paint stripping technologies, this machine achieves superior accuracy within ±0.10mm. With a capacity of 900-1200 PCS per hour and compatibility for wire sizes from 1.0 to 5.0mm, it meets the rigorous demands of modern electric motor assembly lines. The machine also features automatic mold changing and material discharge systems, enhancing productivity and consistency in stator manufacturing.
2. Machine Specifications:
| Machine Name | Fully Automated Hairpin Winding Machine |
| Stator Type | Flat Wire Stator |
| Automation Type | Fully Automated |
| Precision | High-Precision |
| Pressure Holding Accuracy | 0.1% |
| Control System | PLC Program |
| Specification | Customized |
| Hourly Production Capacity | (900-1200) Pieces |
|
Wire Length Accuracy |
±0.10 MM |
|
Paint Removal Length Accuracy |
±0.10 MM |
|
High Voltage Test After 3D Forming |
Above 2000V |
| Applicable Flat Wire Specification | (1.0-5.0)MM |
| Applicable Winding Length Specification | (300-950)MM |
3. Stator Specifications:
| Product outer diameter | Layers of flat wire | Stator stack height |
| 370mm | 8 layers | 78mm |
4. Advantages:
The entire wire winding process is fully automated, requiring minimal manual intervention, significantly enhancing production efficiency.
Equipped with a servo control system and precision mechanical components, the machine can accurately form the flat wire into the required shapes and sizes, ensuring product consistency.
Processing is strictly according to preset parameters, effectively avoiding quality deviations caused by human factors, thereby ensuring the stable and reliable quality of each batch of products.
Rapidly completes the wire winding process, greatly reducing production cycles, and can meet the demands of mass production.
Easily adaptable to different specifications and models of flat wire motor wire winding needs by adjusting parameters and changing molds, demonstrating strong versatility.
The machine features an intuitive smart interface and straightforward operating procedures, simplifying operator training and reducing the complexity of operation. Its rational design allows for convenient routine maintenance, minimizing maintenance costs and downtime.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Boasting excellent service, a professional team, and reliable quality, Champyound offers a wide range of technical consulting and turnkey project services for the manufacturing of AC motors, DC motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing technology, staff training, and comprehensive turnkey projects.
Company Details
Business Type:
Manufacturer,Distributor/Wholesaler,Importer,Exporter,Seller
Year Established:
2015
Total Annual:
2.5million-5million
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a ... Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a ...
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