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CNC Carbide Turning Inserts for Steel Pipe Heavy Turning / Chamfer
Feature Advantage:
With special sintering technology, the impact resistance and wear resistance of the cutting edge are enhanced to improve the resistance of the cutting edge.
The unique cutting edge skeleton design achieves the perfect combination of insert toughness and resistance to plastic deformation.
The blade adopts special surface technology, which greatly improves the surface quality of the insert, effectively reduces the cutting force, reduces the bonding between the insert surface and the material to be processed, and greatly improves the stability of the insert.
Grades:
Grade
Coating
Performance
Equivalent Grade
MC2115
TiCN & Al2O3 CVD Coatings
ave improved wear resistance and improved wear resistance.
They are ideal for high-speed cutting of steel parts to semi-finishing.
The cutting speed can be increased by more than 25%.
The tool life can be increased by more than 30% at the same cutting speed.
GC4215
GC4015
UE6110
UE6020
UE6010
CA5515
AC2000
MC2125
TiCN & Al2O3 CVD Coatings
It has strong resistance to plastic deformation and edge strength, and is the universal choice for steel from finishing to roughing.
Stable performance under high removal rate cutting parameters or under harsh working conditions, and can achieve more environmentally friendly dry cutting.
GC4225
GC4235
GC4025
UE6035
AC3000
CA5525
MC2135
TiCN & Al2O3 CVD Coatings
It has strong toughness and resistance to plastic deformation.
It is an ideal grade for efficient roughing and gravity turning of steel under severe conditions.
GC4235 GC4035 UE6035 AC630M CA5535
Types:
Custom Request
Technical Information:
Steel is the largest material group in the metal cutting range.
Generally, steel has good machinability, but the specific properties vary greatly depending on the hardness of the material and the carbon content.
The machinability of steel varies depending on its alloying elements, heat treatment and manufacturing processes (forging, casting, etc.).
For the use of turning recommendations, steel can be divided into non-alloy steel, low alloy steel and high alloy steel.
Non-alloy steel:
Material classification: P1.1
Non-alloy steels include steels with a carbon content of 0.55% or less.
For low carbon steel (<0.25%), due to the difficulty of chip breaking and the tendency of bonding, special care should be taken during processing.
For non-alloy steels with higher carbon content, the processing characteristics are similar to those of low alloy steels.
Low-alloy steel:
Material classification: P2.x
Low alloy steel is the most commonly used material in metal cutting. Such materials include both soft and hard materials (below HRc 50).
The machinability of low alloy steel depends on the alloy content and heat treatment (hardness).
For low hardness materials, the most common types of wear are crater wear and flank wear.
Hard materials generate more heat in the cutting area, so plastic deformation is a common type of wear.
Hard material cutting tools require extremely high heat and flank wear resistance, so for these processes, cast iron machining grades can be used.
High alloy steel:
Material classification: P3.x
High alloy steels include carbon steel with a total alloy content of more than 5%.
High alloy steel includes both soft and hard materials (below HRc 50).
Cutting performance decreases as the alloy content and hardness increase.
Recommended Cutting Parameters:
The following cutting parameters are the recommended range values. Appropriate adjustments and selections should be considered after considering the following factors:
Specific physical properties of the material being processed
The actual condition of the part blank
Power and rigidity of the machine tool
Clamping rigidity of tools and workpieces
Balance between tool life and machining efficiency
ISO
Processing Range
Grade
Speed
(m/min)
Feed
(mm/r)
Depth
(mm)
P
Finishing (-PF)
MC2115
200 - 500
0.05 - 0.35
0.3 - 2.0
P
Semi-Finishing (-PM)
MC2125
180 - 480
0.15 - 0.5
1.5 - 5.0
P
Roughing (-PR)
MC2135
130 -380
0.3 - 0.8
3 - 15
P
Heavy Turning (-HPR)
MC2135
100 - 240
0.5 - 1.5
5-15
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Importer,Exporter,Seller
Year Established:
2013
Total Annual:
4 Million-5 Million
Employee Number:
50~100
Ecer Certification:
Active Member
Since inception, ZHUZHOU MMM NEW MATERIAL CO., LTD. is always targeted to be an excellent supplier of cutting tools. We continuously improve product performance, product quality controls, company’s management and team building.
The company has a high quality and professional technic... Since inception, ZHUZHOU MMM NEW MATERIAL CO., LTD. is always targeted to be an excellent supplier of cutting tools. We continuously improve product performance, product quality controls, company’s management and team building.
The company has a high quality and professional technic...