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Fast Delivery High-Low Temperature Air Pressure Testing Equipment for Electronics Industry
In the fast-paced and highly competitive electronics industry, the reliability and durability of products are non-negotiable. The Customized High-Low Temperature Air Pressure Testing Equipment emerges as a vital asset, specifically designed to meet the unique and stringent requirements of this sector.
1. Product Name and Purpose
This customized testing equipment is engineered to expose electronic components, devices, and systems to a comprehensive range of extreme high and low temperatures, combined with variable air pressure conditions. It plays a crucial role in electronics manufacturing, research and development, and quality control. By replicating the diverse and often harsh environmental scenarios that electronics may encounter during their lifecycle, from the thin air and temperature fluctuations of high-altitude flights to the humid and pressurized conditions in industrial settings, it enables manufacturers and engineers to assess the performance, functionality, and integrity of their products. This is essential for identifying potential weaknesses and making informed design and manufacturing improvements, ensuring that electronic devices can operate flawlessly and withstand the rigors of real-world applications.
2. Product Features
Durable and Insulated Chamber Design
The testing chamber is constructed with high-strength, corrosion-resistant materials to endure the stresses of continuous temperature and pressure cycling. The walls are composed of multiple layers of advanced insulation, providing exceptional thermal and pressure isolation. This insulation not only guarantees precise temperature and pressure control but also safeguards against external environmental interference, maintaining a stable and consistent testing environment. The interior surface is smooth and non-conductive, preventing any electrostatic discharge or chemical reactions that could damage the sensitive electronic samples.
The chamber door is equipped with a high-precision sealing mechanism, ensuring airtightness even under significant pressure differentials. It is engineered for effortless operation, allowing for convenient loading and unloading of various electronic components and assemblies. The overall structure is built to withstand the mechanical forces associated with rapid temperature and pressure changes, safeguarding the integrity of the equipment and the samples within.
Advanced Temperature and Pressure Control Systems
The temperature control system is a marvel of modern engineering, capable of achieving an extensive temperature range. It can plummet to as low as -70°C, simulating the frigid conditions of polar regions or high-altitude environments, and soar up to +120°C, replicating the heat generated in confined electronic enclosures or desert-like operating conditions. The temperature can be adjusted with an accuracy of ±0.3°C, enabling precise and repeatable testing.
The air pressure control system is equally sophisticated. It can create a wide range of pressure conditions, from near-vacuum levels comparable to outer space to several atmospheres, mimicking deep-sea or high-pressure industrial environments. The pressure control precision is within ±0.05 kPa, ensuring accurate and reliable testing scenarios. The system also offers programmable pressure profiles, allowing for the simulation of complex environmental changes, such as the rapid depressurization and repressurization experienced during air travel.
Precision Instrumentation and Data Acquisition
The equipment is outfitted with a suite of state-of-the-art sensors. Temperature sensors are strategically positioned throughout the chamber to monitor any temperature gradients and ensure uniform thermal exposure. Pressure sensors provide real-time data on the internal air pressure, while additional sensors can be incorporated to measure other parameters such as humidity or gas composition, depending on the specific testing requirements. These sensors are connected to a cutting-edge data acquisition system that records and stores all the measured variables in real-time. The data can be accessed and analyzed instantly or retrieved later for in-depth studies and compliance reporting.
The control panel of the equipment is intuitively designed, enabling operators to effortlessly program and execute complex test sequences. It allows for the precise setting of temperature, pressure, and other parameters, as well as the customization of test durations and cycling patterns. The panel displays all the essential information, including current temperature, pressure, and the status of the control systems, and features built-in alarms and safety mechanisms to alert operators in case of any abnormal conditions or system malfunctions.
3. Specific Parameters
Model
JTC-80
JTC-150
JTC-225
JTC-408
JTC-800
JTC-1000
Inside dimension(W x D x H) mm
40 x 50 x40
50 x 60 x 50
50 x 75 x 60
60 x 85 x 80
100 x 100 x 80
100 x 100 x 100
Outside dimension(W x D x H) mm
95 x 140 x 95
105 x 150 x 105
105 x 165 x 115
115 x 175 x 140
155 x 190 x 140
155 x 190 x 160
Internal material
#304 Stainless Steel
External material
Powder coated #304 Stainless Steel
Temperature range
+ 150℃~ - 70 ℃
Humidity range
10% ~ 98% R. H
Temperature Uniformity ℃
0.01
Humidity Uniformity % R. H.
0.1
Temperature stability ℃
±0.3
Humidity stability % R. H.
±2
High temperature ℃
100
100
100
100
100
100
Heating time (min)
20
30
30
30
30
30
Low temperature
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
Cooling time (min)
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
Air circulation system
Mechanical convection system
Cooling system
Imported compressor, fin evaporator, gas condenser
Heating system
Sus304 Stainless steel High-speed heater
Humidification system
Steam Generator
Humidification water supply
Reservoir, Sensor-controller solenoid valve, recovery-recycle system
Controller
Touch panel
Electrical power requirements
Please contact us for requirements of specific models
Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light
4. Product Functions
Accurate Environmental Replication for Electronic Devices
The primary function of this customized testing equipment is to faithfully reproduce the complex and demanding environmental conditions that electronic products face. By precisely controlling temperature and air pressure, it allows manufacturers to evaluate how their products will behave in various real-world situations. For instance, testing a smartphone's display under high-altitude low-pressure and cold temperature conditions can reveal any issues with image quality, touch responsiveness, or even structural integrity. This information can then be used to optimize the display design, select more suitable materials, or improve the device's thermal and pressure management systems, enhancing its overall reliability and user experience.
The ability to conduct cyclic temperature and pressure tests is a powerful feature. This involves subjecting electronic samples to repeated and alternating temperature and pressure changes, which can uncover latent defects or weaknesses that might not be apparent under static conditions. For example, a printed circuit board may appear to function normally at a single temperature and pressure but develop cracks or solder joint failures after several cycles of extreme temperature and pressure variation. The testing equipment can detect such issues early in the product development cycle, enabling manufacturers to make corrective actions and avoid costly recalls or field failures.
Ensuring Compliance with Electronics Industry Standards
The electronics industry is governed by a multitude of strict standards and regulations regarding product quality and environmental testing. The Customized High-Low Temperature Air Pressure Testing Equipment is a reliable tool for ensuring compliance. For example, many electronic components and devices need to meet specific temperature and pressure performance requirements set by organizations like the International Electrotechnical Commission (IEC) or industry-specific associations. By using this equipment to conduct tests in accordance with these standards, manufacturers can prove that their products are fit for purpose and gain market access.
Regulatory bodies rely on accurate test results obtained from such equipment to enforce safety and quality regulations. It serves as a means for inspectors to determine whether electronic products can withstand the environmental stresses they may encounter during their intended use, thereby protecting consumers and maintaining the integrity of the electronics market.
Driving Innovation in Electronics Research and Development
In the field of electronics research and development, this testing equipment is an invaluable resource. It allows engineers and scientists to explore the boundaries of new materials and technologies. For example, in the development of next-generation flexible electronics, understanding how the materials and circuitry perform under different temperature and pressure conditions is crucial. The equipment can be used to test and optimize the performance of flexible substrates, conductive inks, and thin-film transistors, leading to the creation of more durable and reliable flexible electronic devices.
The detailed data provided by the testing equipment also fuels innovation in areas such as miniaturization and high-power electronics. For instance, in the design of high-density integrated circuits, knowledge of how temperature and pressure affect the performance and reliability of the tiny components and interconnects can help engineers develop more efficient cooling and packaging solutions, enabling further miniaturization and increased performance.
5. Production and Quality Assurance
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...