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EPP Molding Machine for Fish Box Under Panel production Line
Working Principle
The EPP molding machine operates based on the principle of steam molding. Firstly, EPP beads are loaded into the mold cavity. Then, steam is introduced into the cavity to heat and expand the EPP beads. Under the action of heat and pressure, the EPP beads soften and fuse together to form the desired shape. Finally, the mold is cooled, usually by circulating water, to solidify the molded product, and then the product is ejected from the mold.
Structural Components
Mold System: It consists of upper and lower molds, which are precisely designed according to the shape of the product to be molded. The mold surface is smooth to ensure the surface quality of the product. There are also channels for steam and cooling water in the mold to realize the circulation of steam heating and water cooling.
Steam Supply System: This system provides high - pressure steam to the mold. It includes a steam generator, steam pipes, valves, and other components. The steam generator generates steam by heating water, and the valves control the flow and pressure of steam to ensure that the steam enters the mold cavity evenly and at the right pressure.
Cooling System: After the EPP beads are molded, the cooling system is used to quickly cool the mold to solidify the product. It usually consists of a water pump, cooling water pipes, and a cooling tower. The cooling water circulates in the mold through the pipes, absorbs the heat of the mold, and then returns to the cooling tower for cooling to be reused.
Ejection System: After the product is cooled and solidified, the ejection system is used to eject the product from the mold. It includes ejector pins, ejector plates, and other components. The ejector pins are evenly distributed in the mold. When the mold is opened, the ejector plates push the ejector pins to eject the product.
Applications
Automotive Industry: EPP is widely used in the automotive interior parts, such as seat cushions, headrests, door panels, and bumpers. The EPP molding machine can produce these parts with high precision and good mechanical properties, which can improve the safety and comfort of vehicles.
Packaging Industry: EPP has excellent shock - absorption and cushioning properties, so it is an ideal material for packaging fragile and valuable items, such as electronic products, precision instruments, and glassware. The EPP molding machine can produce various packaging boxes and inserts according to different product shapes and sizes to provide effective protection for the packaged items.
Sports Equipment Industry: EPP is also used in the production of sports equipment, such as helmets, knee pads, and skateboard decks. The EPP molding machine can produce these products with good impact resistance and light weight, which can improve the performance and safety of sports equipment.
Advantages
High - Efficiency Production: The EPP molding machine can complete the molding process of EPP products in a short time, with a high production efficiency, which can meet the large - scale production needs of enterprises.
Good Product Quality: The products produced by the EPP molding machine have a uniform density, a smooth surface, and good mechanical properties. The precise control of the molding process can ensure the consistency and stability of the product quality.
Energy - Saving and Environmental Protection: The steam - molding process of the EPP molding machine has a high energy utilization rate. Compared with other molding processes, it consumes less energy. At the same time, EPP is a recyclable material, which meets the requirements of environmental protection.
Item
Unit
PSEPP80
PSEPP120-14
PSEPP120-16
PSEPP130
Mould Dimension
mm
800X1300
1200X1400
1200X1600
1300X1800
Max Product Dimension
mm
800X1300X350
1200X1400X350
1200X1600X350
1300X1800X350
Stroke Speed
mm/m
300
Steam Perssure Control Accuracy
bar
0.03-0.08
Steam Perssure
Mpa
>0.6
Steam Inlet
mm
DN100
Cooling Water Perssure
Mpa
>0.4
Cooling Water Temperature
℃
40-50
Cooling Water Inlet
mm
DN100
Compressed Air Pressure
Mpa
>0.6
Compressed Air Inlet
mm
DN25
Outside Dimension
mm
5000X2700X4100
5000X2800X4500
5000X3000X4500
5000X3200X4600
Weight
kg
10000
11000
12000
14000
FAQ 1. Where is your factory located? We have 2 production plant, one plant locates in Hangzhou which professionally producing EPS/EPP/ETPU machine. Another factory locates in Jiangsu Provide which producing EPS/EPP/ETPU mould. Both two factories are pretty close to the Shanghai port for easiest transportation.
2. Do you have detailed and professional installation manual? We will provide very detailed installation manuals and videos, and the service until you are satisfied
3. Are you a trading company or a manufacturer? We are manufacturer.
4. How long is your delivery time? Normally delivery time is 30~45 days.
5. How many years have your company made this kind of equipment? More than 10 years.
6. Can I only buy some spare parts from you? Yes, we also provide all kinds of spare parts that relatives to our machine.
7. How do you pack the equipment? We will strengthen and protect the equipment to ensure that they will not be damaged during transportation
8. Can you send your staff to install the equipment for us? Under normal conditions, it is possible. Now it is an epidemic situation. We will try our best to assist in case wecannot send technician in time. We will also conduct video connections with guests to teach them to install them in place.
9. Can you can design the equipment according to our size? Yes, it is acceptable
10. How many production lines in your factory? We have total 10 production line.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Seller
Year Established:
2010
Total Annual:
5000000-10000000
Employee Number:
>100
Ecer Certification:
Verified Supplier
NINGBO PINSHENG MACHINERY CO.,LTD.specializes in manufacturing EPS,EPP,ETPU machine and EPS Mould for nearly 10 years with integrating independent R&D,production, sales and service.Our Factory is located in Hangzhou, the fast developing district in China, and close to important ports such as Sha... NINGBO PINSHENG MACHINERY CO.,LTD.specializes in manufacturing EPS,EPP,ETPU machine and EPS Mould for nearly 10 years with integrating independent R&D,production, sales and service.Our Factory is located in Hangzhou, the fast developing district in China, and close to important ports such as Sha...