Heavy Industrial 100mm Steel Ball , Fine Polished Large Solid Steel Balls

Product Specification

100mm Solid Carbon Steel Balls - Super-Heavy Industrial/Infrastructure, Durable & Stable

I. Product Overview

The 100mm solid carbon steel ball is a colossal, ultra-heavy-duty spherical component forged from top-tier carbon steel, boasting an impressive diameter of 100mm. It merges the extraordinary strength and durability of carbon steel with the inherent structural stability of a spherical shape, making it the ultimate choice for super-heavy-duty industrial operations, large-scale infrastructure projects, and specialized high-load application scenarios. Its massive size endows it with unparalleled load-bearing capacity, while the spherical design ensures even force distribution, perfectly catering to the demands of extreme-load and critical structural support applications.

II. Core Technical Parameters

III. Materials and Craftsmanship

Material Selection

Top-tier carbon steel is chosen as the raw material for the 100mm solid carbon steel ball. This material exhibits outstanding mechanical properties, including high toughness, optimal hardness, and excellent cost-effectiveness, making it ideally suited for applications that demand extraordinary load-bearing capacity and prolonged durability in the harshest environments.

Craftsmanship Highlights

1. Super-Heavy-Duty Forming: The manufacturing process commences with super-heavy-duty forming techniques such as advanced hot forging or precision casting to shape the initial spherical structure. This ensures the ball's core structure is extremely dense and uniform, laying an unshakable foundation for withstanding extreme loads.

2. High-Precision Grinding and Polishing: After forming, the balls undergo meticulous grinding to achieve the exact 100mm diameter. A subsequent high-precision polishing treatment further refines the surface, reducing surface roughness to Ra≤1.6μm. This smooth surface not only enhances performance in rotational or sliding applications but also significantly improves corrosion resistance, even in the most challenging working conditions.

3. Stringent Quality Control: Each 100mm solid carbon steel ball undergoes rigorous quality inspection using state-of-the-art testing equipment. Dimensional accuracy, surface finish, material density, and mechanical properties are thoroughly examined to ensure every product meets the most stringent standards and can reliably perform in super-heavy-duty environments.

IV. Application Scenarios

Super-Heavy-Duty Industrial Machinery

1. Giant Crushing and Milling Equipment: In super-heavy-duty industrial machinery like giant crushers, large ball mills, and ultra-heavy rolling mills, the 100mm solid carbon steel balls act as key components in grinding systems and load-bearing rollers. They withstand extreme pressures and facilitate efficient material processing, ensuring the machinery operates continuously under super-heavy loads.

2. Heavy Machinery Foundations and Supports: They are employed as critical structural support components in the foundations and frames of large equipment, such as hydraulic presses, heavy stamping machines, and large-scale industrial presses, providing stable support and absorbing intense forces generated during operation.

Mega Infrastructure and Heavy Engineering

1. Large Bridges and Super Structures: In mega infrastructure projects such as large bridges, super-scale steel structures, and heavy-duty platforms, these 100mm steel balls are used in bearing systems and movable joints, enabling smooth movement while supporting massive structural loads.

2. Marine and Offshore Mega Equipment: They find application in marine and offshore mega equipment such as large shipyard cranes, offshore drilling platforms, and heavy-duty winches, contributing to the stable operation and safety of these critical marine structures in harsh saltwater and extreme weather environments.

Specialized High-Load Applications

1. Defense and Aerospace Heavy Testing: In defense and aerospace industries, the 100mm solid carbon steel balls are used in heavy testing equipment for simulating extreme load conditions, ensuring the reliability of components under the most high-stress scenarios.

2. Monumental Industrial Art Installations: For monumental industrial art installations and large-scale sculptures, these steel balls serve as both structural elements and artistic features, adding a bold and imposing industrial aesthetic to these grand works.

V. Product Advantages

1. Unparalleled Load-Bearing Capacity: The 100mm diameter, combined with the superior properties of top-tier carbon steel, endows the ball with unparalleled load-bearing capacity, making it suitable for super-heavy-duty applications that require withstanding immense weights and forces.

2. Exceptional Durability: The top-tier carbon steel material ensures the ball has excellent toughness and wear resistance, enabling it to withstand the harshest working conditions, including extreme friction, heavy impacts, and significant temperature fluctuations, ensuring long-term reliable performance.

3. Cost-Effective for Mega Projects: Compared to high-strength alloy materials, carbon steel offers a cost-effective solution without compromising on the necessary strength and durability, making the 100mm solid carbon steel ball an economical choice for mega industrial and infrastructure projects.

4. Stable and Reliable Performance: The precise manufacturing process and stringent quality control ensure the ball has stable dimensions and consistent performance, providing reliable operation in critical applications and minimizing the risk of equipment failure in high-stakes scenarios.

5. Comprehensive Customizable Options: While the standard size is 100mm, comprehensive customization services for size, surface treatment (such as advanced anti-corrosion coatings), and material hardness are available to meet specific project requirements, offering maximum flexibility for unique applications in various extreme environments.