Commercial Pineapple Jam Production Line Customized Automatic Juice Processing

Product Specification

Description

Among the standout offerings from Gofun Machinery is its comprehensive pineapple processing production line, enabling the production of various final products derived from fresh pineapples. These products include pineapple juice, concentrated juice, beverages, jam, dried pineapple, and more. The packaging options for these products are diverse and include aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, roofed bottles, and additional choices. Some of the most popular industrial pineapple processing production lines are:

1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line

Advantages

Shanghai Gofun Machinery Company's pineapple processing line is renowned for its exceptional efficiency, water-saving design, high extraction rate, stringent quality control, operator safety measures, and more.

The pineapple processing production line comprises essential stages, including cleaning, sorting, crushing, belt juice extraction, enzymatic hydrolysis, filtration, evaporation, sterilization, and filling. Each step is carefully designed to meet global quality standards and ensure the production of premium pineapple products.

Beginning with the cleaning phase, the line ensures thorough removal of impurities from the pineapples. After sorting, the pineapples are crushed to extract the juice efficiently, with belt juice extraction maximizing the extraction rate.

Enzymatic hydrolysis is utilized to enhance the flavor and aroma of the pineapple products. Next, the extracted juice is filtered to remove any remaining solids or impurities. Evaporation is then used to concentrate the juice, improving its flavor profile.

Strict sterilization procedures are implemented to guarantee product safety and microbial control. Finally, the processed pineapple products are carefully filled into appropriate packaging options.

Features

• Extensive Processing Capacities: The production line caters to processing capacities spanning from 20 tons per day to 1500 tons per day, meeting a wide range of production needs.
• Versatile Operational Design: Tailored for processing fruits with similar traits, this line offers flexibility in effectively handling diverse fruit varieties.
• Automated Disinfection Control System: This system guarantees precise management of disinfection liquid concentration, enhancing sterilization efficacy and controlling disinfection residue levels.
• Enhanced Output Efficiency: Integration of a tubular-type pasteurizer enhances pineapple output rates, optimizing production efficiency.
• Boosted Productivity: Incorporation of a high-efficiency belt juice extractor enhances juice extraction efficiency and yield, maximizing overall output.
• Energy-Efficient Practices: An automatic PLC-controlled production process reduces labor intensity, improves production efficiency, and promotes energy conservation.
• Low-Temperature Vacuum Evaporation: This technique minimizes flavor substance and nutrient losses during processing, preserving the quality of the final product.
• Energy-Saving Initiatives: Various energy recovery methods are employed to enhance energy utilization efficiency, significantly cutting down production costs.
• Safety Measures: Inclusion of a UHT sterilizer and aseptic filling machine safeguards food against bacterial contamination, ensuring product safety and prolonging shelf life.
• Effective Cleaning Protocols: Equipped with a self-contained CIP (clean-in-place) system throughout the production line, labor intensity is reduced, maintaining high hygiene standards while conserving resources and time.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Assistance: At Shanghai Gofun Machinery Company, our team of specialized engineers excels in developing personalized equipment lists that align with the unique requirements, capacity demands, local voltage specifications, and workshop conditions of our clients. When crafting the production process, we meticulously factor in crucial elements such as water supply, power availability, steam requirements, and other relevant aspects to ensure seamless integration with our customers' operations.

Quality Assurance: Adhering to the highest standards, all materials utilized in our equipment are meticulously fashioned from premium SUS304 stainless steel.

On-Purchase Support: Each machine is diligently manufactured in strict accordance with contractual agreements and approved drawings. Upon receipt of full payment, we optimize the shipment process to guarantee prompt delivery. For international shipments, our machines are carefully packaged in robust wooden crates, accompanied by detailed installation instructions.

Post-Purchase Assistance: Upon arrival at the buyer's facility, our team promptly coordinates the installation of the machines. We provide a one-year quality guarantee and commit to delivering continuous support and service throughout the entire lifespan of the equipment.