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SHANGHAI FAMOUS TRADE CO.,LTD

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China ​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting
China ​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting

  1. China ​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting
  2. China ​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting
  3. China ​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting

​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting

  1. MOQ: 3
  2. Price: By case
  3. Get Latest Price
Payment Terms T/T
Delivery Time 3-6 months
Packaging Details package in 100-grade cleaning room
Type Single-Wire/Multi-Wire
Wire Diameter (per wire)​​ 0.10–0.35 mm
Tension Control Precision​​ ±0.1 N
Material Utilization​​ ≥85%
Power Requirement​​ 1.5–17.8 kW
Cutting Speed (Feed Rate)​​ 0.01–9.99 mm/min
Brand Name ZMSH
Model Number Ceramic Cutting Equipment
Certification rohs
Place of Origin CHINA

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Product Specification

Payment Terms T/T Delivery Time 3-6 months
Packaging Details package in 100-grade cleaning room Type Single-Wire/Multi-Wire
Wire Diameter (per wire)​​ 0.10–0.35 mm Tension Control Precision​​ ±0.1 N
Material Utilization​​ ≥85% Power Requirement​​ 1.5–17.8 kW
Cutting Speed (Feed Rate)​​ 0.01–9.99 mm/min Brand Name ZMSH
Model Number Ceramic Cutting Equipment Certification rohs
Place of Origin CHINA

Ceramic Cutting Equipment Overview

 

 

​Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting

 

 

Ceramic cutting equipment is categorized into ​​single-wire cutting machines​​ and ​​multi-wire cutting machines​​, specifically designed for hard and brittle ceramic materials.

 

  • ​​Single-Wire Cutting Machine​​: Utilizes a single diamond-coated wire for unidirectional or reciprocating motion cutting, ideal for small batches and high-precision scenarios (e.g., laboratories, precision component processing).
  • ​​Multi-Wire Cutting Machine​​: Employs multiple diamond-coated wires arranged in a dense network to achieve batch slicing, with efficiency ​​50% higher​​ than single-wire systems, suitable for industrial mass production.

 

​​Applicable Materials​​: Aluminum oxide (Al₂O₃), aluminum nitride (AlN), silicon carbide (SiC), zirconia (ZrO₂), glass, crystals, and other brittle materials.

 

 


 

Ceramic Cutting Equipment ​​Working Principle​

 

 

Single-Wire Cutting Equipment​​

  • ​​Working Principle​​: Driven by a motor, a single diamond wire reciprocates at high speed, grinding the ceramic surface with abrasive particles while maintaining wire tension stability via a tensioning system.
  • ​​Key Parameters​​: Linear speed range: 0–2 m/s; Tension control accuracy: ±2 N.

 

 

​​Multi-Wire Cutting Equipment​​

  • ​​Working Principle​​: Multiple diamond wires form a dense wire network on guide wheels. Servo systems precisely regulate linear speed (300–1,500 m/min) and tension, with cutting fluid carrying abrasives to complete synchronous grinding and cutting.
  • ​​Key Parameters​​: Diamond wire diameter: 0.1–0.25 mm; Cutting thickness error: ≤0.012 mm.

 

 


 

Ceramic Cutting Equipment Features & Advantages​

 
 

​​Feature​​

 

​​Single-Wire Cutting Machine​​

 

​​Multi-Wire Cutting Machine​​

 

​​Precision​​

 

Cutting thickness error ≤0.1 mm, surface roughness Ra ≤1.6 μm Cutting thickness error ≤0.012 mm, surface roughness Ra ≤0.8 μm

​​Efficiency​​

 

Suitable for small sizes (≤100×100 mm), 10–30 minutes per cut Processes hundreds of slices per cycle (e.g., 300×300 mm workpieces)

​​Material Loss​​

 

Kerf width: 0.3–0.5 mm, material utilization ~70% Kerf width: ~0.01 mm wider than wire diameter, utilization up to 85%

​​Automation​​

 

Basic manual/semi-automatic operation with manual parameter adjustments Fully automated control with tension alerts, fault diagnostics

​​Application Scope​​

 

Laboratories, high-value small batches (e.g., semiconductor wafers, bioceramics) Industrial lines, mass production (e.g., LED substrates, EV ceramic PCBs)
 

 


 

Ceramic Cutting Equipment Applications​

 

 

  • ​​Electronics Field​​: Primarily used for cutting aluminum nitride (AlN) and zirconia (ZrO₂) ceramic substrates, with typical cases such as precision processing of 5G communication filter substrates.

  • ​​Semiconductor Packaging Field​​: Suitable for cutting aluminum oxide (Al₂O₃) ceramic packaging casings, with typical cases including chipping-free processing of chip packaging casings.

  • ​​New Energy Field​​: Targets cutting of silicon carbide (SiC) ceramic substrates, with typical applications such as production of heat dissipation substrates for new energy vehicle IGBT modules.

  • ​​Medical Device Field​​: Specializes in processing zirconia (ZrO₂) dental implants, with typical cases like high-precision cutting of bioceramic implants.

 

 

 

 


 

Ceramic Cutting Equipment Q&A

 

 

Q1: What is the main difference between single-wire and multi-wire ceramic cutting machines?​​

​​A1:​​ Single-wire machines use one diamond wire for small-batch, high-precision cuts (e.g., lab samples), while multi-wire machines employ multiple parallel wires for high-throughput industrial production with lower material waste.

 

 

​​Q2: Why choose multi-wire cutting for ceramic mass production?​​

​​A2:​​ Multi-wire systems achieve 30%+ higher efficiency, tighter kerf widths (<0.01 mm), and near-zero chipping, making them ideal for large-scale ceramic substrate manufacturing.

 

 


Tags: #Ceramic Cutting Equipment, #Customized, #​​High-Precision, #Diamond Wire, #High-Precision Slicing​​, #Single-Wire/Multi-Wire ,#​Diamond Wire Cutting

 
 
 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...

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  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1805,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

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