Payment Terms | T/T |
Delivery Time | 3-6 months |
Packaging Details | package in 100-grade cleaning room |
Type | Single-Wire/Multi-Wire |
Wire Diameter (per wire) | 0.10–0.35 mm |
Tension Control Precision | ±0.1 N |
Material Utilization | ≥85% |
Power Requirement | 1.5–17.8 kW |
Cutting Speed (Feed Rate) | 0.01–9.99 mm/min |
Brand Name | ZMSH |
Model Number | Ceramic Cutting Equipment |
Certification | rohs |
Place of Origin | CHINA |
View Detail Information
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Product Specification
Payment Terms | T/T | Delivery Time | 3-6 months |
Packaging Details | package in 100-grade cleaning room | Type | Single-Wire/Multi-Wire |
Wire Diameter (per wire) | 0.10–0.35 mm | Tension Control Precision | ±0.1 N |
Material Utilization | ≥85% | Power Requirement | 1.5–17.8 kW |
Cutting Speed (Feed Rate) | 0.01–9.99 mm/min | Brand Name | ZMSH |
Model Number | Ceramic Cutting Equipment | Certification | rohs |
Place of Origin | CHINA |
Ceramic Cutting Equipment Single-Wire/Multi-Wire Diamond Wire Cutting
Ceramic cutting equipment is categorized into single-wire cutting machines and multi-wire cutting machines, specifically designed for hard and brittle ceramic materials.
Applicable Materials: Aluminum oxide (Al₂O₃), aluminum nitride (AlN), silicon carbide (SiC), zirconia (ZrO₂), glass, crystals, and other brittle materials.
Single-Wire Cutting Equipment
Multi-Wire Cutting Equipment
Feature
| Single-Wire Cutting Machine
| Multi-Wire Cutting Machine
|
Precision
| Cutting thickness error ≤0.1 mm, surface roughness Ra ≤1.6 μm | Cutting thickness error ≤0.012 mm, surface roughness Ra ≤0.8 μm |
Efficiency
| Suitable for small sizes (≤100×100 mm), 10–30 minutes per cut | Processes hundreds of slices per cycle (e.g., 300×300 mm workpieces) |
Material Loss
| Kerf width: 0.3–0.5 mm, material utilization ~70% | Kerf width: ~0.01 mm wider than wire diameter, utilization up to 85% |
Automation
| Basic manual/semi-automatic operation with manual parameter adjustments | Fully automated control with tension alerts, fault diagnostics |
Application Scope
| Laboratories, high-value small batches (e.g., semiconductor wafers, bioceramics) | Industrial lines, mass production (e.g., LED substrates, EV ceramic PCBs) |
Electronics Field: Primarily used for cutting aluminum nitride (AlN) and zirconia (ZrO₂) ceramic substrates, with typical cases such as precision processing of 5G communication filter substrates.
Semiconductor Packaging Field: Suitable for cutting aluminum oxide (Al₂O₃) ceramic packaging casings, with typical cases including chipping-free processing of chip packaging casings.
New Energy Field: Targets cutting of silicon carbide (SiC) ceramic substrates, with typical applications such as production of heat dissipation substrates for new energy vehicle IGBT modules.
Medical Device Field: Specializes in processing zirconia (ZrO₂) dental implants, with typical cases like high-precision cutting of bioceramic implants.
Q1: What is the main difference between single-wire and multi-wire ceramic cutting machines?
A1: Single-wire machines use one diamond wire for small-batch, high-precision cuts (e.g., lab samples), while multi-wire machines employ multiple parallel wires for high-throughput industrial production with lower material waste.
Q2: Why choose multi-wire cutting for ceramic mass production?
A2: Multi-wire systems achieve 30%+ higher efficiency, tighter kerf widths (<0.01 mm), and near-zero chipping, making them ideal for large-scale ceramic substrate manufacturing.
Tags: #Ceramic Cutting Equipment, #Customized, #High-Precision, #Diamond Wire, #High-Precision Slicing, #Single-Wire/Multi-Wire ,#Diamond Wire Cutting
Company Details
Business Type:
Manufacturer,Agent,Importer,Exporter,Trading Company
Year Established:
2013
Total Annual:
1000000-1500000
Ecer Certification:
Verified Supplier
SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi... SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...
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