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SHANGHAI FAMOUS TRADE CO.,LTD

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China Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer
China Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer

  1. China Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer
  2. China Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer
  3. China Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer

Diamond Wire Single / Multiple Wire Saw Machine For Semiconductor Wafer

  1. MOQ: 3
  2. Price: By case
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1000pcs per month
Delivery Time 3-6 months
Packaging Details package in 100-grade cleaning room
Project single/multiple wire saw
Diamond wire diameter 0.2-0.37mm
Cutting thickness range 1.5-80mm
Cutting accuracy 0.01mm
Cutting method The workbench swings upwards, but the position of the diamond wire remains unchanged
Cutting feed speed 0.01-10mm/min
Workstation 2
Brand Name ZMSH
Model Number Diamond Wire Single/Multiple Wire Saw machine
Certification rohs
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1000pcs per month
Delivery Time 3-6 months Packaging Details package in 100-grade cleaning room
Project single/multiple wire saw Diamond wire diameter 0.2-0.37mm
Cutting thickness range 1.5-80mm Cutting accuracy 0.01mm
Cutting method The workbench swings upwards, but the position of the diamond wire remains unchanged Cutting feed speed 0.01-10mm/min
Workstation 2 Brand Name ZMSH
Model Number Diamond Wire Single/Multiple Wire Saw machine Certification rohs
Place of Origin CHINA
High Light Semiconductor Wafer Processing MachineMultiple Wire Saw MachineDiamond Wire Saw Machine

Equipment introduction of diamond wire single/multiple wire saw machine

 

 

Diamond Wire Single/Multiple Wire Saw Machine For Semiconductor Wafer Processing

 

 

 

The diamond wire single/multi-wire dual-station cutting machine is a high-end precision equipment specifically developed for processing hard and brittle materials. Utilizing electroplated diamond wire technology and equipped with dual independent workstations, it enables flexible switching between single-wire precision processing and multi-wire batch production modes. The system integrates high-precision motion control, intelligent tension systems, and adaptive cooling technology, making it ideal for precision cutting applications involving semiconductor wafers, photovoltaic silicon wafers, and optical components.

 

 


 

Diamond wire single/multiple wire saw machine technical specifications

 

 

Parameter Specification
Project Single/multiple wire saw
Maximum workpiece size ø 320*430mm
Main roller coating diameter ø 210*450mm (Five main rollers)
Wire running speed 1000 (MIX) m/min
Diamond wire diameter 0.2-0.37mm
Line storage capacity of supply wheel 20(0.25mm) diamond wire diameter/km
Cutting thickness range 1.5-80mm
Cutting accuracy 0.01mm
Vertical lifting stroke of workstation 350mm
Cutting method The workbench swings upwards, but the position of the diamond wire remains unchanged
Cutting feed speed 0.01-10mm/min
Water tank 300L
Cutting fluid Anti-rust high-efficiency cutting fluid
Swing angle ±8°
Swing speed 0.83°/s
Maximum cutting tension 100N (Set minimum unit 0.1N)
Cutting depth 430mm
Workstation 2
Power supply Three-phase five-wire AC380V/50Hz
Total power of machine tool ≤52kW
Main motor 7.5*3kW
Wiring motor 0.75*2kW
Workbench swing motor 1.3*2kW
Tension control motor 4.4*2kW
Wire release and collection motor 5.5*2kW
External dimensions (excluding rocker arm box) 2310*2660*2893mm
External dimensions (including rocker arm box) 2310*2660*2893mm
Machine weight 6000kg

 

 


 

Working principle of diamond wire single/multiple wire saw machine

 

1. Cutting System:

  • Diamond wire forms closed-loop motion driven by servo motors (adjustable 0.5-3m/s)
  • Wire tension is monitored in real-time via high-precision sensors (adjustable 20-50N)
  • Worktable utilizes linear motor drive with positioning accuracy of ±1μm

 

 

2. Dual-Station Coordination:

  • Station A: Single-wire mode (minimum wire diameter 0.1mm) for high-precision processing
  • Station B: Multi-wire mode (up to 200 wires) for mass production
  • Both stations can operate synchronously with automated workpiece transfer via robotic arm

 

 

3. Control System:

  • PLC+PC architecture supporting G-code programming
  • Machine vision positioning system (5μm repeatability)
  • Real-time monitoring of 20+ process parameters including cutting force and temperature

 

 

 

 

 


 

Core features of diamond wire single/multiple wire saw machine

 

1. High-Precision Processing Capability:

  • Precision air-bearing spindle and linear motor drive system ensure sub-micron accuracy
  • Adaptive tension control system maintains stable cutting process
  • Specially designed cooling system effectively controls processing temperature

 

2. Flexible Production Modes:

  • Single-station high-precision mode meets R&D and small-batch needs
  • Multi-station parallel processing significantly improves production efficiency
  • Quick-change functionality adapts to diverse production requirements

 

3. Intelligent Control System:

  • Advanced HMI interface for user-friendly operation
  • Real-time monitoring and automatic optimization of key parameters
  • Remote diagnostics and maintenance capabilities

 

4. Robust and Durable Design:

  • Critical components utilize high-strength wear-resistant materials
  • Modular structure facilitates maintenance
  • Comprehensive protection systems extend equipment lifespan

 

 


 

Typical applications of diamond wire single/multiple wire saw machine

 

 

 

1. Semiconductor Wafer Manufacturing:

  • Precision cutting of SiC/GaN power device wafers for EV and 5G infrastructure
  • High-quality processing of sapphire substrates for LED and consumer electronics
  • MEMS sensor chip dicing ensuring device performance and reliability

 

2. Photovoltaic Production:

  • High-efficiency slicing of large monocrystalline silicon ingots
  • Precision processing of heterojunction solar cells
  • Stable cutting of ultra-thin silicon wafers (<120μm)

 

3. Optical Component Processing:

  • Precision forming of quartz glass optical elements
  • Accurate cutting of laser crystals (YAG, sapphire, etc.)
  • Infrared optical window processing

 

4. Special Material Processing:

  • Precision machining of AlN/Al₂O₃ ceramic substrates
  • Cutting of silicon carbide composites
  • Processing of ultra-hard materials (CVD diamond)

 

5. Research & Special Applications:

  • Prototyping of novel semiconductor materials
  • Development of micro-devices and special structures
  • Custom-shaped sample preparation

 

 

 

 


 

Technical advantages of diamond wire single/multiple wire saw machine

 

 

  • Stable processing quality with >99.5% yield rate
  • Adaptable to various hard/brittle materials
  • Significantly higher productivity than conventional methods
  • Easy operation and maintenance with low TCO

 

Note: Custom solutions available including special dimension processing and cleanroom versions.

 

 


 

FAQ of diamond wire single/multiple wire saw machine

 

 

1. Q: What is the main advantage of a dual-station diamond wire saw?
    A: It enables simultaneous high-precision single-wire cutting and multi-wire batch processing, boosting productivity by 50% compared to single-mode machines.

 

 

2. Q: Which materials can be cut with diamond wire dual-station saws?
    A: Hard/brittle materials like silicon, SiC, GaN, sapphire, quartz, and ceramics with precision up to ±0.01mm.

 

 

 

Tags: #Diamond Wire Single/Multiple Wire Saw Machine, #Semiconductor Wafer Processing

 

 
 

Company Details

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 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

    SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...     SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.    We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components wi...

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  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1805,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.galliumnitridewafer.com/

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