Heavy-Duty Cyclone Separator For Optimal Dust Removal Solution

Product Specification

Product Overview
Heavy-Duty Cyclone Separator is a mechanical device that uses centrifugal force to separate solid particles from gas. It does not require filter material and separates dust from air through airflow rotation. In fertilizer production, it is specially used to handle high-humidity, easily adherent dust (such as phosphate, urea particles, etc.) generated in the process of raw material crushing, granulation, and drying. It is a key equipment for the environmental protection of fertilizer production lines.
 
Features

• Simple Design: Few moving parts, making them easy to maintain and operate.
• Cost-Effective: Lower initial investment and operating costs compared to some other dust collection systems.
• High Dust Load Capacity: Can handle high concentrations of dust and large particulate matter.
• Durable Construction: Built to withstand harsh industrial environments.
• No Filters: Eliminates the need for filter replacement, reducing maintenance.
• Effective for Large Particles: Efficient at removing coarse and heavy dust particles.
• Compact Design: Smaller footprint compared to some other dust collection systems.
• Can be used as a pre-cleaner: Often installed upstream of baghouses to remove larger particles, extending filter life.
• Multiple configurations: Available in single, multiple, and reverse-flow designs to suit different applications.
• Energy Efficient: Consumes less energy compared to traditional filtration systems.

Working Principle
1. Intake stage: dust-laden airflow enters the cyclone from the tangential inlet at a speed of 15-20m/s, forming a high-speed rotating airflow;
2. Centrifugal separation: dust particles are thrown to the wall under the action of centrifugal force, and slide down the wall of the cylinder to the ash hopper (fertilizer dust is easier to separate due to its high density);
3. Gas purification: clean air forms an internal vortex and is discharged through the top exhaust pipe;
4. Ash discharge stage:
Dry dust: continuously discharged through the rotating ash discharge valve
High-humidity dust: optional pneumatic vibration device to assist in falling
 
Applications
Fertilizer production: Dust is generated during processes such as crushing, granulation, and screening.
Woodworking: Collecting sawdust and wood shavings.
Metalworking: Managing metal shavings and dust from grinding and welding.
Cement Production: Capturing cement dust and raw material particles.
Food Processing: Removing flour dust, sugar particles, and other powdered ingredients.
Agriculture: Handling dust from grain processing.
Mining: Controlling dust from rock and mineral extraction.
Power Generation: Removing fly ash from flue gases.
Any industry with high dust loads: Ideal for processes generating large volumes of coarse particulate matter.
 
 
Product Parameters

 
Regular Checks:
Daily/Weekly: Monitor suction, listen for unusual noises, check dust discharge, and inspect for leaks.
Monthly: Inspect wear liners, check for corrosion, test discharge valve, inspect fan (belts, buildup).
Key Maintenance:
Empty the dust collection regularly.
Clean filters (if equipped).
Lubricate moving parts.
Tighten bolts.
Replace worn liners and seals.
Troubleshooting:
Low suction: Check for blockages, leaks, and fan issues.
Condensation: Insulate the equipment.
Material buildup: Use vibration.
 
Product Details


 
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About Us
As an agricultural equipment supplier with more than ten years of experience, Gofine Machine provides a variety of services to meet the needs of customers. Our services include:

• Equipment supply

Provide various types of agricultural equipment, including organic fertilizer granulators, compound fertilizer granulators, inorganic fertilizer granulators, water-soluble fertilizer granulators, controlled-release fertilizer granulators, fertilizer batching machines, crushers, mixers, dryers, granule shaping machines, coating machines, granule screening machines, packaging machines and a complete set of fertilizer production lines.

• Technical support

We provide professional technical consultation and support to help customers choose the right equipment and processes and optimize the production process.

• Installation and commissioning

Provide equipment installation and commissioning services for customers to ensure the normal operation of the equipment and achieve the expected production results.

• Training services

Provide operation training to help customer employees master the use and maintenance skills of the equipment and improve production efficiency.

• After-sales service

Provide comprehensive after-sales service, including regular maintenance, troubleshooting and spare parts supply, to ensure the long-term and stable operation of the equipment.

• Customized solutions

We provide personalized equipment and production line design solutions based on the specific needs of our customers to meet the needs of fertilizer production of different scales and types.
Through these services, we are committed to providing customers with high-quality fertilizer equipment and comprehensive support to help them succeed in a highly competitive market.