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DSS2205 MVR Evaporator — Horizontal Tube Evaporator 5T/HR for NaCl
Duplex stainless steel DSS2205MVR horizontal-tube evaporator engineered for NaCl brine concentration and crystallization at a nominal 5 t/h water removal. Mechanical Vapor Recompression (MVR) recycles latent heat to minimize steam consumption while horizontal calandrias provide robust heat transfer for saline, scaling-prone service.
Energy saving: Electric-driven MVR duty delivers low OPEX and small utility footprint.
Scaling mitigation: High-velocity circulation across horizontal tubes maintains coefficients and limits deposition.
Crystal quality: Controlled supersaturation/residence time supports tight NaCl PSD and low moisture.
Continuous automation: PLC/HMI recipes, alarms, historian, and remote diagnostics for 24/7 uptime.
Process & Thermal Economy
Clarified brine is concentrated under vacuum. The MVR compressor elevates vapor temperature/pressure and reuses it as the primary heating medium in the horizontal-tube calandria. Optimized ΔT/LMTD, circulation rate, and slurry density stabilize supersaturation for predictable NaCl crystallization at low specific energy.
Materials & Hygiene
Wetted parts: DSS2205 (UNS S32205/S31803). Options: super duplex, SS316L, or Ti for special chemistries. Drainable layouts, smooth finishes, and CIP provision support long campaigns and fast turnarounds.
5 t/h (water removal), adjustable via compressor VFD
Operating mode
Vacuum, continuous
Electric use (MVR)
~15–40 kWh per ton H₂O evaporated (duty/CR dependent)
Fresh steam demand
Very low after start-up (backup/ancillary only)
Crystal size bands
Fine 0.2–0.5 mm; Table 0.5–1.2 mm; Coarse 1.2–2.5 mm
Materials
DSS2205 wetted; super duplex/316L/Ti optional
*Performance depends on brine composition, scaling tendency, compression ratio, and exchanger/crystallizer design.
FAQ
Why choose DSS2205 for salt service?
Duplex metallurgy offers higher chloride SCC resistance and strength, enabling thinner walls and better lifecycle in saline duty.
Can this line integrate with ZLD?
Yes—commonly paired with RO/NF upstream and crystallizer/centrifuge/dryer downstream for solids discharge.
How is scaling controlled?
Proper softening/pH control, optimized ΔT/velocity, antiscalant dosing, and scheduled CIP maintain high heat-transfer rates.
Application
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Ecer Certification:
Verified Supplier
Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H... Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the H...