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Qingdao Sande Technology Co., LTD

  • China,Qingdao ,Shandong
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China Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring
China Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring

  1. China Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring
  2. China Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring

  1. MOQ: 100pcs
  2. Price: $0.5-2
  3. Get Latest Price
Payment Terms D/P,T/T,Western Union
Supply Ability 10000PCS/month
Delivery Time 30 days
Packaging Details Wooden case
Forged Cone Height 38.7mm Through 1297mm
Surface Treatment Anodizing, Powder Coating, Polishing, etc.
Swift Lead Time 4-6 Weeks
Hardness 20-30 HRC
Material Aluminum
Wall Thickness Range 55mm Through 338mm
Brand Name Qingdao Sande Tech Co.,Ltd
Model Number OEM
Certification ISO, DIN, AISI, ASTM, BS, JIS, etc.
Place of Origin Qingdao, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms D/P,T/T,Western Union Supply Ability 10000PCS/month
Delivery Time 30 days Packaging Details Wooden case
Forged Cone Height 38.7mm Through 1297mm Surface Treatment Anodizing, Powder Coating, Polishing, etc.
Swift Lead Time 4-6 Weeks Hardness 20-30 HRC
Material Aluminum Wall Thickness Range 55mm Through 338mm
Brand Name Qingdao Sande Tech Co.,Ltd Model Number OEM
Certification ISO, DIN, AISI, ASTM, BS, JIS, etc. Place of Origin Qingdao, China
High Light Zinc T Fixture Forged PartsCast Iron Forged Fixture PartsMotorcycle Wiring Systems Fixture Parts

Precision cast iron/zinc T-shaped fixture forged parts for automotive and motorcycle wiring systems

 

Product Overview

Our precision cast iron and zinc T-shaped fixtures are engineered to provide secure, long-lasting wiring harness retention in automotive and motorcycle applications. Manufactured using advanced gravity casting and forging processes, these components deliver superior mechanical strength, corrosion resistance, and dimensional stability for demanding electrical systems.

 

Key Features & Benefits

✅ Robust Material Options

  • Cast Iron (GG20/GG25): High compressive strength (200-250 MPa) for extreme load applications
  • Zinc Alloy (ZA-8/ZA-12): Excellent EMI shielding + 30% lighter than iron alternatives
  • Optional Forged Steel Inserts: For critical high-stress mounting points

✅ Precision Manufacturing

  • Tolerance: ±0.1mm (cast) / ±0.05mm (machined features)
  • Surface Finish: As-cast (Ra 3.2μm) to polished (Ra 0.8μm)
  • Integrated Features:
    • Cable routing channels (5-25mm diameter range)
    • Anti-vibration rubber grommet grooves
    • QR code marking pads for traceability

✅ Enhanced Performance

  • Vibration Resistance: Withstands 15G @ 50-2000Hz (SAE J2380)
  • Temperature Range: -40°C to +120°C (zinc) / +150°C (iron)
  • Corrosion Protection: Trivalent chrome plating (12μm) or powder coating available

✅ Customization Capabilities

  • T-Slot Variations: Standard (ISO 299), wide-flange, or asymmetric designs
  • Mounting Options: M4-M10 threaded holes, weld studs, or adhesive pads
  • Compliance Marks: Can include UL, CE, or OEM-specific logos

Applications

  • Automotive: Engine bay wiring harnesses, EV battery cable management

  • Motorcycles: Main wiring loom fixation, handlebar control routing

  • Commercial Vehicles: Trailer lighting systems, ABS sensor cabling

  • Aftermarket: Custom bike builds, racing harness securement

Technical Specifications: T-Shaped Wiring Clamps

Parameter Cast Iron Version (GG25) Zinc Alloy Version (ZA-12) Forged Hybrid Version
Material Standard DIN 1691 ASTM B86 DIN 7526
Tensile Strength 250 MPa 280 MPa 450 MPa (steel insert)
Weight 180-220g (size dependent) 110-150g 150-190g
Surface Finish As-cast: Ra 6.3μm As-cast: Ra 3.2μm Machined: Ra 1.6μm
Cable Bore Size 8-25mm (±0.2mm) 5-20mm (±0.15mm) 6-22mm (±0.1mm)
Vibration Resistance 15G (2000Hz, 100hrs) 12G (2000Hz, 100hrs) 20G (2000Hz, 100hrs)
Temperature Range -40°C to +180°C -40°C to +120°C -40°C to +200°C
Corrosion Protection Zinc flake coating (20μm) Trivalent chromate (12μm) Dacromet coating (15μm)
Mounting Force M6: 15Nm max M5: 8Nm max M8: 30Nm max
Flame Rating UL94 V-0 UL94 V-1 UL94 V-0
Compliance ISO 8820-8 USCAR-25 LV214-2

FAQ

1. Why choose metal clamps over plastic for wiring systems?

  • Superior Durability: Withstands engine heat (up to 200°C vs. nylon’s 120°C limit)

  • Vibration Proof: 3x longer fatigue life than plastic in high-frequency environments

  • EMI Protection: Zinc alloys shield sensitive signals (critical for EV/ADAS systems)

2. How do I select between iron, zinc, or forged versions?

Factor Cast Iron (GG25) Zinc Alloy (ZA-12) Forged Hybrid
Best For Heavy-duty truck harnesses Lightweight motorcycle looms High-stress EV battery cables
Cost $$ $ $$$
Weight Savings Baseline 35% lighter 20% lighter vs. iron
Key Advantage Extreme load capacity EMI shielding Combined strength/weight

 

3. What certifications do your clamps hold?

  • Automotive: IATF 16949, LV214-2 (EV)

  • Motorcycle: JASO D611, BMW GS-90003

  • Global: REACH, RoHS, IMDS registered

4. Can you customize clamps for specific harness diameters?

Yes, we offer:

  • Adjustable jaws (5-25mm range)

  • Rubber-lined grooves (for 0.5mm tolerance grip)

  • Quick-release designs for serviceability

5. How do you ensure corrosion resistance?

  • Iron: Zinc-nickel electroplating + sealer (1,200hrs salt spray)

  • Zinc: Blue trivalent chromate (504hrs ASTM B117)

  • Special: Dacromet coating for coastal/off-road use

6. What’s your MOQ and lead time?

  • Prototypes: 10pcs (2 weeks)

  • Production: 1,000pcs (4 weeks)

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    2018

  • Employee Number:

    >63

  • Ecer Certification:

    Verified Supplier

Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful qua... Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful qua...

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Get in touch with us

  • Reach Us
  • Qingdao Sande Technology Co., LTD
  • South Building, China-South Korea Maker Industrial Park, Chengyang District, Qingdao City, Shandong Province
  • https://www.hotforgingpart.com/

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