WDL-100A Ion Vacuum Nitriding Furnace D1000 H1700mm | High-Efficiency Plasma

Product Specification

WDL-100A Ion Vacuum Nitriding Furnace D1000 H1700mm | High-Efficiency Plasma Nitriding for Superior Steel Parts

The WDL-100A Ion Vacuum Nitriding Furnace is designed for the advanced plasma chemical heat treatment of mechanical parts. This high-performance system is ideal for ion nitriding and ion nitrocarburizing (soft nitriding), providing an effective solution for enhancing the surface properties of steel and other metal parts. This process significantly improves hardness, wear resistance, and fatigue strength, making it perfect for use in high-demand industries such as automotive, aerospace, and industrial machinery.

Key Features of the WDL-100A Ion Vacuum Nitriding Furnace

1. Advanced Plasma Nitriding Technology
   The WDL-100A furnace uses plasma nitriding and nitrocarburizing technologies to modify the surface of metal parts. This ensures exceptional corrosion resistance and wear resistance for steel and other components exposed to harsh environments.

2. Precise Automatic Control System
   The furnace is equipped with a Mitsubishi PLC control system and a HMI interface for intuitive operation. It features ±1°C temperature control accuracy and ±1Pa pressure control accuracy. The automatic system ensures efficient process management, significantly reducing human error and increasing reliability.

3. High Pulse Energy for Fast and Efficient Nitriding
   The WDL-100A operates with a maximum output current of 100A and a pulse peak current of 200A, enabling rapid nitriding operations. The pulse frequency of 1000Hz ensures high energy efficiency, and the arc extinguishing time of ≤15μs minimizes equipment downtime and reduces operational costs.

4. Durable Vacuum System for Optimal Performance
   With a maximum vacuum limit of ≤6.67Pa and a vacuum pumping time to 20Pa ≤ 30 minutes, the WDL-100A ensures optimal vacuum performance. The furnace uses 2X-15 rotary vane vacuum pumps, which help maintain consistent vacuum conditions for high-quality nitriding.

Main Technical Parameters of the WDL-100A

Equipment Configuration

• Vacuum Furnace Body: Bell-type structure ensures long-lasting vacuum sealing.

• Cathode Tray: Provides stable operation during nitriding by ensuring accurate discharge of high voltage.

• Temperature Measurement: Uses thermocouples and simulated temperature measurement for optimal precision in large-scale nitriding.

• Vacuum Pump: 2X-15 rotary vane vacuum pumps for rapid and consistent vacuum generation.

• Gas Supply: Uses liquid ammonia for nitriding and carbon dioxide for soft nitriding. The furnace is equipped with necessary pressure-reducing valves for stable gas flow.

Safety and Protection Features

1. Automatic Protection Circuit: Designed to protect both the equipment and workpieces, ensuring safe operation even if a short circuit occurs between the anode and cathode.

2. Solidified Circuit Control: Simplifies operation and boosts the furnace's overall reliability.

3. Operational Safety: The operation buttons are protected from each other, ensuring the furnace remains safe, even if an operator makes a mistake during operation.

4. Protection for Overtemperature and Overpressure: Equipped with alarms and protection systems for wrong phases, phase shortages, over-temperature, and overpressure, enhancing the safety of the nitriding process.

Applications of the WDL-100A Ion Vacuum Nitriding Furnace

The WDL-100A Ion Vacuum Nitriding Furnace is highly effective for nitriding and surface hardening of a wide range of mechanical parts, including:

• Automotive Components: Engine parts, gears, and shafts

• Aerospace: Turbine blades, landing gears

• Industrial Equipment: Molds, dies, bearings, and cutting tools

Conclusion

The WDL-100A Ion Vacuum Nitriding Furnace is a high-tech solution for industries requiring superior surface treatment of mechanical parts. Its precision, energy efficiency, and automated control system ensure that you get the best results in nitriding operations, improving the performance and longevity of your parts. Designed with reliability in mind, the WDL-100A is a trusted choice for businesses looking to enhance their industrial processes.