Professional Custom Aluminum Die Casting Housing Parts Aluminium High Pressure

Product Specification

1. Product Overview

Our Industrial Robot & AGV Structural Parts are manufactured via high-pressure die casting of ADC12 aluminum alloy, then CNC-machined and anodized for precision, strength, and corrosion resistance. Designed to meet the complex geometric requirements of automated guided vehicles (AGVs) and robotic arms, these components deliver the consistency and durability needed for today’s fast-paced automation environments.

2. Key Specifications

3. Unique Selling Points

• Complex Geometry Capability
  High-pressure die casting plus 5-axis CNC machining allows for intricate shapes and undercuts without secondary welding.

• Exceptional Strength-to-Weight Ratio
  ADC12 alloy provides excellent mechanical strength while keeping components lightweight—ideal for moving parts on robots and AGVs.

• Corrosion & Wear Resistance
  Anodized surface finish extends service life in harsh industrial environments and reduces maintenance costs.

• Rapid Prototyping to Mass Production
  Complete in-house tooling, prototyping, casting, machining, and inspection streamline time-to-market.

• Stringent Quality Control
  100% dimensional inspection and porosity testing ensure each part meets your specifications.

4. Future Trends in Robotic & AGV Structural Components

1. Advanced Aluminum-Matrix Composites
   Incorporating ceramic or carbon-fiber reinforcements to further enhance stiffness and thermal stability.

2. Integrated Sensor Embedding
   Die casting molds designed with channels or pockets to embed temperature, vibration, or strain sensors during casting.

3. Hybrid Additive-Subtractive Manufacturing
   Combining topology-optimized 3D-printed cores with die-cast aluminum for weight reduction and bespoke designs.

4. Eco-Friendly Finishes
   Water-based anodizing processes and bio-resin coatings to minimize environmental impact.

5. Application Scenarios

• Automated Guided Vehicles (AGVs):
  Chassis brackets, motor housings, and steering linkages requiring high precision and fatigue resistance.

• Industrial Robot Arms:
  Joint housings, end-effector mounts, and gear covers subject to dynamic loads and repetitive motion.

• Material Handling:
  Fork attachments, conveyor mounts, and support frames in logistics and warehousing.

• Precision Automation:
  Semiconductor pick-and-place assemblies, medical-device automation fixtures, and lab-automation components.

6. Frequently Asked Questions

Q1: What is your minimum order quantity (MOQ)?
A1: We accept orders starting from 1 piece. Volume discounts apply for larger batches.

Q2: Can you manufacture from my CAD drawings?
A2: Yes—simply provide 2D (DXF/PDF) or 3D (IGES/STEP) files. We will review for manufacturability and provide a quote.

Q3: Which surface treatments do you offer?
A3: Anodizing (standard & hard), powder coating, painting, polishing, sandblasting, and custom coatings per request.

Q4: How tight are your tolerances?
A4: Standard dimensional tolerances of ±0.05 mm. Tighter tolerances are achievable with advanced inspections—please consult us.

Q5: What lead times can I expect?
A5:

• 1–100 pieces: ~10 working days

• 101–500 pieces: ~15 working days

• 500 pieces: Lead time negotiable based on tooling and volume.

Q6: What certifications do you maintain?
A6: ISO 9001, TS 16949, RoHS compliant, with full inspection reports available on request.

Partner with us for robust, lightweight, and precision-engineered aluminum die-cast components tailor-made for your next-generation industrial robots and AGVs. Contact our sales team today for a detailed quote!