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{"title":"Aluminum Die Casting Rotor Testing Machine","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/00\/60\/aedf12fdf5d339a3b311b6f9b749-200x200-1\/aluminum_die_casting_rotor_testing_machine.jpg","attrs":{"Model NO.":"WIND-RT-1","Testing Service":"Engineers Avaiable to Service Overseas","Transport Package":"Wooden Case","Specification":"Middle Size"}}
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This machine has a wide range of application, suitable for various kinds of rotors, such as starter motor, hybrid motors, home appliance motors, pump motors, vacuum cleaner motors, power tool motors, series motors, vacuum cleaner motor.
(1)Specification
Working position
124×2
Position pitch
76 mm
Heating time
≤45min
Tunnel workingtemperature
0~160ºC
Pitch time
0~10 adjustable
Power
28 KW
Dimension
4900×1600×2100 mm
Weight
3.5 T
(2) Application This machine has a wide range of application, suitable for various kinds of rotors, such as starter motor, hybrid motors, home appliance motors, pump motors, vacuum cleaner motors, power tool motors, series motors, vacuum cleaner motor.
(3) Features High quality level of the varnishing process Environment friendly Heating time, pitch time and temperature can be set Can be customized accordingly Mass production Fully automatic working cycle after loading of the armature High efficiency, automation and productivity
(4)Specification the main chain adopts special straight chain: the chain pitch = 76.2mm
Working station distribution: 120 working stations in total,15pcs loading & unloading stations, 25pcs preheating stations, 4pcs air cooling stations, 2pcs varnish dripping stations, 4pcs leveling stations, 15pcs low temperature gel stations, 39pcs curing stations, 15pcs cooling stations.
The fixture adopts Ø16 drill chuck, applicable for two model types armature.
Step 1 station once.Varnish dripping time and cycle time can be set and displayed.
The workpiece starts to rotate before vanishing dripping, and the speed is adjusted by the inverter. Varnish drips twice per workpiece in a row.
The varnish dripping part adopts a precision peristaltic pump, equipped with 4 sets of pumps (two pumps on both the left and right sides). The dripping flow can be adjusted.
The working temperature of the curing tunnel is adjustable (≤150ºC). The insulation layer of the curing tunnel is 150mm, made of high-quality rock wool.
The electric heating device is equipped with hot air stirring fan. The heating tube is finned and has a long duration (normally 5 to 8 years). All the terminals are outside the machine, which is safe and reliable.
The temperature control adopts intelligent temperature control instruments with over-temperature alarm function, and can independently control each heating zone.
The equipment is equipped with a centrifugal exhaust fan, which performs exhaust and exhaust treatment on the varnish dripping area and the loading & unloading area.
Machine is controlled by PLC, and it can automatically complete all processes except for loading and unloading.
Power supply: three-phase four-wire system, AC380V/50Hz; total power is about 38Kw.
(5)Main Parts
PLC
Omron/Siemens (optional)
Touch screen
Taiwan Weilun (7.5-inch color)
Temperature control instrument
Hongkong Yudian (Xiamen)
Frequency converter
Delta
Contactor/thermal relay
Schneider
Solid State Relay
Hangzhou Xizi
Knob/button/indicator
Schneider
Peristaltic pump
Wind Automation
(6)Output estimation Assuming that the cycle time is 90s in one step, the workpiece warm-up time ≈38min, gel ≈23min, and curing time ≈60min; If you work 10 hours a day, the machine can run 3.3 circles, but there is no output in the first circle, so daily output = (3.3-1) circle × 120 stations × 2 sides = 550 pieces If cycle time and working hours are changed, the output will change accordingly. (7)Machine shipment
1. Weight, 4Ton
2. Volume , Dimension around 5*1.5*2.1m (Usually we load it to 20GP container)
3. Hs code, 8514101000
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Ecer Certification：
Site Member
As a professional and reliable partner, Wind Automation is devoted to provide turn-key service to motor manufacturing suppliers since the year 2010, focusing on not only product quality & innovation, but also our service and customer′s feedback. We cover a whole range of supply chain, ... As a professional and reliable partner, Wind Automation is devoted to provide turn-key service to motor manufacturing suppliers since the year 2010, focusing on not only product quality & innovation, but also our service and customer′s feedback. We cover a whole range of supply chain, ...
