Full Automatic Servo Piston Pump Chutney Specialized Filling Machine With Mixer

Product Specification

Full Automatic Chutney Filling Machine

The fully automatic chutney filling machine is a versatile and customizable solution designed to handle a wide range of liquid and semi-liquid products. Equipped with a piston pump system, PLC control, and electronic fiber optic sensors, it ensures accurate and efficient filling. Operation is simple via an intuitive touchscreen interface. The machine also features heating and mixing functions, making it especially suitable for viscous or temperature-sensitive products.

Its intelligent "no bottle, no filling" system prevents waste, and it can record production data for periods ranging from one day to one month. Designed to meet international quality standards, the machine comes with a CE certificate, ensuring safety and compliance. It is ideal for filling various pastes and sauces such as chutney, soy sauce, mayonnaise, ketchup, honey, peanut butter, lotion, butter, yogurt, and more. With its ability to accommodate products of varying viscosities, this filling machine is suitable for both food and non-food packaging applications.

Parameter

Main Feature

• Handles Various Viscosities
  Piston filling system suitable for both low and high-viscosity products.

• Accurate Servo Motor Control
  Servo-driven piston ensures precise and consistent filling.

• High-Quality Stainless Steel
  Made from 304 or 316L stainless steel, depending on product requirements.

• Fully Automated PLC Control
  Reduces labor costs and improves efficiency with smart automation.

• Reliable Installation & Support
  Professional setup and responsive after-sales service ensure minimal downtime.

• Easy-to-Use Touchscreen
  HMI interface allows quick adjustments to fill volume, speed, and more.

• Adjustable Filling Range
  Flexible design fits various bottle sizes and shapes.

• Wide Application
  Suitable for food, cosmetics, chemicals, pharmaceuticals, and more.

• Seamless Line Integration
  Easily connects with bottle unscramblers, washers, labelers, printers, packers, and pasteurizers.

Product Details

Chutney Filling Machine Working Principle

The chutney filling machine is engineered for high-precision and stable performance in handling food-grade products. Driven by a servo motor, its core system operates efficiently with precise control and consistent output. The vertical movement of the filling pistons reduces both energy consumption and mechanical stress.

Equipped with an intelligent PLC system, the machine supports automatic adjustments, allowing users to fine-tune settings quickly and effortlessly. The servo-driven mechanism enables highly accurate filling at different positions—such as the bottom, surface, or neck of the container. By precisely managing piston strokes, the servo system delivers exceptional filling accuracy. Furthermore, the adjustable piston design ensures precise alignment, maximizing consistency and reducing product waste.

FAQ

1.What is a Chutney Filling Machine?
The chutney filling machine is an automated device specifically designed for filling viscous sauces such as chutney, jam, and seasoning sauces. It is suitable for various packaging types including glass jars, plastic bottles, and pouch containers, featuring precise measurement and high efficiency.

2.What Types of Containers Does It Support?
It supports multiple container types, such as wide-mouth jars, small cans, and flexible pouches, depending on the machine configuration (e.g., nozzle size and conveyor compatibility).

3.What to Do if the Filling Volume Is Inconsistent?

• Check if the sauce viscosity is stable (excessive thickness may cause bubbles or flow interruptions).
• Calibrate sensors or adjust air pressure (pneumatic models require stable air supply).
• Clean valves or replace worn seals.

4.How to Solve Leakage During Machine Operation?

• Ensure proper alignment between the container and nozzle.
• Check if the sealing ring is worn out or improperly installed.
• Adjust filling pressure to avoid overload.

5.How to Handle Sauce Clogging in the Pipeline?

• Stop the machine and disassemble the pipeline for flushing with warm water.
• For sauces with large particles, pre-filtering or increasing mixing frequency is recommended.