Automatic Servo Motor 4 Head Liquid Piston Filling Machine For Bottle

Product Specification

Automatic 4 Head Liquid Piston Filling Machine

Automatic 4-head piston filling machine is an automated liquid filling machine equipped with four nozzles, allowing simultaneous filling of four containers. This type of piston filling machine ensures high precision and speed when dispensing liquids into containers. The machine can be customized according to the specific product, required filling volume, and production capacity. Additional equipment, such as a bottle unscrambler, capping machine, labeling machine, ink coding machine, and packaging machine, can be freely added to create a complete filling and packaging line.

The output of a 4-head piston filling machine is approximately 1,500 to 4,000 bottles per hour (based on 500 ml bottles). Filling capacity can vary based on machine type, container size, and bottle neck diameter, directly influencing the machine’s overall capacity.

Key Features of 4 Head Filling Machine

1.Digital PLC Touch Screen Control:
Equipped with a digital PLC touch screen for display and settings, this machine features a high-quality Taiwan-brand PLC control and Airtac pneumatic components. The piston-type filling system ensures high accuracy, stable performance, and simple operation, making it ideal for automatic filling lines.

2.Stainless Steel Construction:
Built with a robust stainless steel frame, the main structure uses 201 stainless steel, while food-contact parts are crafted from 304 food-grade stainless steel, with optional upgrades to 304 or 316 stainless steel. The machine also includes a stainless steel valve system for durability.

3.Stable Conveyor System:
The conveyor is equipped with a fixed device to ensure smooth filling stability. Standard 2-meter conveyor belts are customizable to fit specific needs.

4.Adjustable Filling Volume and Speed:
Filling volume and speed are adjustable, with bottom-close, positive shutoff nozzles for drip-free operation. Photocell sensors from a trusted brand ensure that filling only occurs when bottles are present.

5.Easy Cleaning and Maintenance:
Designed for effortless cleaning and maintenance, this machine minimizes downtime and upkeep costs.

6.Customizable Filling Heads:
Each filling head operates with an independent cylinder, allowing for flexible configurations from two to eight heads based on production needs. This design is compliant with GMP standards.

Application:

These machines are widely used across industries, including pharmaceuticals, daily chemicals, food and beverages, cosmetics, and pesticides.

Typical Uses: Ideal for filling free-flowing liquids such as water, oil, juice, milk, wine, and perfume.

Packaging Compatibility: Suitable for a range of containers, including bottles, jars, cans, cups, bags, and barrels.

Main Parameter

Product Details

Working Steps of the Filling Machine

1.Liquid Transfer:
Liquid is pumped through pipes into the machine's hopper.

2.Piston Movement:
The servo motor rotates, driving the piston downwards to draw liquid from the hopper into the piston.

3.Bottle Placement:
The conveyor moves, positioning empty bottles at the filling station.

4.Bottle Stop:
Once the designated number of bottles is in place, the conveyor halts.

5.Filling Process:
The nozzles lower into the bottle openings, and the servo motor rotates, pushing the piston upwards to dispense liquid. As the nozzles open, the liquid flows through, filling each bottle.

6.Completion:
After filling to the required volume, the nozzles lift, and the filled bottles move on to the next stage.

After-Sale Service

1. Installation:
   Our skilled technicians are available to travel and handle the installation of your bottle filler machine. The service package includes installation fees, travel, meal expenses, and any other related costs, ensuring a smooth setup process.

2. Training:
   We offer comprehensive on-site or factory training to ensure optimal performance of your bottle filling machine. Training is available for dealers, machine operators, engineers, and technicians to maximize efficiency.

3. Guarantee:
   We provide efficient repair services for your automatic filling machine, backed by a one-year warranty. This includes parts supply and fast troubleshooting feedback to ensure minimal downtime.

4. Consulting Service:
   Take advantage of our free consultation service. Our experienced sales team will guide you in selecting the most suitable solution, complete with CAD design drawings for the filling machine.

5. Technical Support:
   Enjoy long-term technical support available year-round. Simply reach out via email or phone for quick and reliable assistance, ensuring your operations run smoothly.

6. Spare Parts:
   We include a complimentary set of essential spare parts with every cleaner liquid filling machine shipment. Additionally, a wide range of high-quality spare parts is available for order at any time to keep your equipment running efficiently.