Complete Compound Fertilizer Production Line Featuring Double Roller Extrusion

Product Introduction:

The double roller granulator compound fertilizer production line is a highly efficient and versatile solution designed to turn powdery chemical raw materials such as NPK, MAP, DAP, potassium chloride, and other fine powders into high-quality, uniform granules. Utilizing advanced dry roller press technology, this line compresses materials directly into granules without the need for adding water or using drying equipment, significantly reducing energy consumption, simplifying the production process, and lowering operational costs. The granule size is adjustable, typically ranging from 2 to 8 mm, allowing flexibility to meet different crop requirements and market demands. Built with wear-resistant and durable materials, the line ensures long-term stable operation and minimal downtime. Its compact design and flexible layout make it suitable for fertilizer plants of various scales, from small pilot setups to large industrial operations. Widely applied in agriculture, this production line enhances nutrient efficiency, improves crop yields, and supports sustainable farming practices. Additionally, it can produce specialty fertilizers, soil conditioners, and custom-formulated blends to meet specific regional soil and crop needs, making it a reliable, energy-saving, and cost-effective choice for modern fertilizer manufacturing.

Features:

The double roller granulator compound fertilizer line efficiently produces uniform, dense, and strong granules for consistent quality and market appeal. Its dry roller press technology granulates powders directly without water or drying, making the process simple and clean. Granule size is adjustable from 2–8 mm, and the energy-saving, durable design ensures low power use, minimal maintenance, and long-lasting performance. Suitable for NPK, DAP, MAP, potassium chloride, and other powdery materials, this line is a cost-effective and reliable solution for modern fertilizer production.

Production Process:

01. Feeding: The raw materials are fed into the next stage, ensuring a steady and uniform supply that maintains the continuity of the production process.
02. Crushing: The raw material is crushed to reduce particle size, facilitating more efficient mixing and granulation.
03. Mixing: The crushed raw material is thoroughly blended with other additives to ensure a consistent and uniform formula.
04. Granulation: The mixed raw material is processed into Granules by a granulator.
05. Screening: The screening machine separates any oversized or undersized granules, ensuring uniformity in granule size.
06. Drying: The granules with high humidity are reduced by the dryer to improve the strength and stability of the granules.
07. Cooling: The dried granules are cooled to reduce their temperature and prevent them from deforming or sticking during storage and packaging.
08. Screening: Remove too large or too small granules through the screening machine to ensure uniform granule size.
09. Packageing: The qualified granules are packed according to the specifications for easy transportation and storage.

Technical Parameters:

Applications:

This double roller granulator compound fertilizer line is versatile, producing NPK, MAP, DAP, and custom blends for large-scale agriculture, specialty crops, or industrial chemical powder granulation. It can create soil improvement granules, organic-mineral amendments, and supports high-efficiency crop production. With options for tailored formulations, bulk production, and pilot-scale or experimental fertilizer development, it offers a flexible, efficient, and comprehensive solution for modern fertilizer manufacturing.

Finished Granules Display:

Project Cases:

Over the years, our fertilizer production lines have been successfully installed in more than 200 projects worldwide, covering Asia, Africa, Europe, and South America. Each project is designed based on the customer’s raw materials, capacity needs, and local conditions, ensuring reliable performance and long-term operation.

Our case studies include large-scale NPK compound fertilizer plants, organic fertilizer lines using animal manure, and customized solutions for specialty fertilizers. These projects not only demonstrate the efficiency of our equipment but also highlight our ability to provide tailor-made solutions and complete after-sales support for global clients.

After-Sales Service:

FAQ:

Q1: Is a dryer needed?
A1: No, this production line uses a dry extrusion granulation process.

Q2: What raw materials can it process?
A2: It is suitable for chemical powders such as NPK, MAP, DAP, potassium chloride, potassium sulfate, and more.

Q3: What is the production capacity range?
A3: From 1 ton per hour up to over 10 tons per hour, customizable according to your requirements.

Q4: What types of finished products can this fertilizer production line produce?
A4: Our production line can produce various types of granules such as organic fertilizer, compound fertilizer, andblended fertilizer. The production capacity, granule shape, and size can be customized according to customerrequirements.

Q5: What raw materials is the production line suitable for?
A5: It can process a variety of organic and inorganic materials such as animal manure, compost, agricultural waste,chemical powders, and phosphate rock powder.

Q6: I know little about the fertilizer production line. How to choose the most suitable machine?
A6: Just tell us your raw materials, capacity (tons/hour), and the size of the final granule product, and we willrecommend the suitable machine for you based on your specific situation.