P308 Cheese Bar Extruder with Ultrasonic Cutter for High-Speed Production at

Product Specification

P308 Cheese Bar Extrusion System with Integrated Ultrasonic Cutter

The P308 Extruder with Ultrasonic Cutting Technology eliminates the mess and inefficiency of traditional blade cutting. Achieve perfectly sealed edges, consistent dimensions, and maximum hygiene for your cheese bar products.

Key Benefits at a Glance:

 Ultrasonic Precision: Seals edges while cutting, preventing cheese sticking and extending shelf life.

 Consistent Output: Produces uniform cheese bars with weight accuracy within ±1%.

 High-Speed Production: Achieve outputs of 800 to 1,200 bars per hour.

Superior Hygiene: Non-contact cutting reduces contamination risk and meets USDA standards.

Recipe Versatility: Handles a wide range of cheeses, from soft processed to firm cheddar.

Technical Specifications

Detailed Product Description

The Ultimate Solution for Modern Cheese Snack Manufacturing

Traditional cheese cutting methods often lead to ragged edges, product sticking, and frequent downtime for cleaning. The P308 system with integrated ultrasonic cutter is engineered to overcome these challenges, delivering unparalleled efficiency and product quality.

How the System Works:

1. Precision Extrusion: The P308 extruder, known for its robust performance with high-viscosity products, gently pushes the cheese mass through a custom die, forming a continuous rope with a consistent cross-section.

2. Ultrasonic Cutting: Instead of a physical blade, the system uses high-frequency ultrasonic vibrations. This technology creates a clean, instantaneous cut through friction and pressure, simultaneously sealing the cheese's protein structure at the cut site.

3. Gentle Product Handling: The cut bars are gently transferred onto a conveyor belt, ready for immediate cooling or packaging, with minimal deformation or damage.

Who It's For & The Value It Brings

Ideal For:

• Specialty Cheese Companies: Producing high-value, artisanal-style cheese bars for gourmet markets.

• Large Dairy Processors: Mass-producing string cheese, snack cheese bars, and portion-controlled products for retail.

• Private Label Manufacturers: Needing flexible equipment to produce various cheese bar formats for different clients.

• Food Service Providers: Creating uniform cheese portions for salads, lunchables, and food kits.

Your Return on Investment:

• Reduce Product Waste: Ultrasonic cutting minimizes material loss compared to blades that drag and smear.

• Lower Maintenance Costs: No sharp blades to replace or sharpen. The ultrasonic system is highly durable.

• Enhance Product Appeal: Perfectly shaped bars with clean edges command a higher price and improve brand perception.

• Increase Line Uptime: Easy cleanability and non-stick operation drastically reduce changeover and cleaning time.

Frequently Asked Questions (FAQ)

Q: How does ultrasonic cutting prevent cheese from sticking to the cutter?
A: Ultrasonic cutting uses high-frequency vibration, not a slicing action. This creates a clean break without the friction and pressure that cause cheese to stick to a traditional blade. The heat generated at the microscopic level also momentarily seals the surface.

Q: Can this system handle cold-pack cheese food or other sticky formulations?
A: Absolutely. The P308 extruder is specifically designed for high-viscosity, sticky products. Combined with the non-contact ultrasonic cutter, it is the ideal solution for challenging formulations like cold-pack cheese that would easily gum up a blade-based system.

Q: Is the system difficult to clean?
A: Not at all. It features a modular design with quick-release mechanisms. All contact parts can be easily disassembled without tools for thorough cleaning and sanitation, supporting a fast changeover between batches.

Q: Can we test the machine with our specific cheese recipe?
A: Yes, we strongly encourage it. We offer a free lab test run using your cheese samples. You can send us your product, and we will provide a video of the extrusion and cutting process along with a performance report.