High Speed SMT Cleaning Equipment Ensuring Consistency and Accuracy in SMT

Product Specification

High Speed SMT Cleaning Equipment for SMT Nozzle Cleaning with PLC and Touch Screen Control

Introduce

The SMT (Surface Mount Technology) Nozzle Cleaner is a specialized tool meticulously crafted for maintaining the hygiene and optimal performance of nozzles employed in the intricate process of surface mount technology. In the realm of electronics manufacturing, these nozzles play a pivotal role in precisely dispensing solder paste or adhesive onto printed circuit boards (PCBs), thereby ensuring the quality of the final product. As such, keeping the nozzles spotless and in peak condition is paramount for maintaining production standards and achieving desired outcomes.

Features and Functions:

Efficient cleaning
Can quickly and effectively remove solder residues and other impurities on the nozzle to maintain the cleanliness of the nozzle.

Automated operation
Some models can achieve automated cleaning, reduce manual intervention and improve operating efficiency.

Multiple cleaning modes
Support multiple cleaning methods, such as air blowing, brushing and ultrasonic cleaning, to meet different cleaning needs.

User-friendly interface
Simple operation, usually equipped with a display and adjustable parameters for user convenience.

Improve production efficiency
By regularly cleaning the nozzle, reduce the failure rate and reduce downtime, thereby improving production efficiency.

Application scenario:

Electronic manufacturing
On the SMT production line, the nozzle needs to be cleaned regularly to ensure the accuracy and consistency of the mounted components.

Maintenance and maintenance
Used to maintain and maintain equipment and extend the service life of the nozzle and related equipment.

Small batch production
Particularly suitable for small batch or multi-variety production, it can clean the nozzle frequently as needed.

Cleaning Principle

High-pressure jet technology utilizes a fine mist of water particles, generated through continuous pressure that minimizes water usage, resulting in the formation of 3-10um water droplets. These microscopic particles effectively penetrate and cleanse dirt embedded within the narrow inner walls of small nozzle apertures.

Pulsed power technology, on the other hand, harnesses the velocity of sound (V=360m/s) to create a potent burst of energy that is injected onto the nozzle. This powerful pulsed injection operates at a frequency of up to 30 pulses per second, generating a relentless impact force directly above the nozzle surface. This continuous pounding action shatters and dislodges both surface and internal dirt, thoroughly cleansing the nozzle for optimal performance.

Specification

Product Features

1. Aesthetically Pleasing Design: Boasting an elegant appearance, the machine body is crafted from high-precision 304 stainless steel, ensuring durability and a premium look.

2. High-Capacity Efficiency: Capable of cleaning up to 30 nozzles simultaneously, this unit achieves remarkable efficiency while promoting energy conservation.

3. Versatile Cleaning Capabilities: Designed to accommodate a wide range of nozzle types, including cross-type, I-shaped, and specialized shapes, it ensures excellent cleaning performance across the board.

4. Supersonic Spraying Technology: Equipped with atomized water flow and supersonic spraying cleaning, it thoroughly eliminates dirt and impurities that may remain unaddressed by ultrasonic waves, ensuring even the smallest nozzle holes are left pristine.

5. User-Friendly Operation: Featuring an intuitive touch screen interface with English language support, operation is simple and straightforward.

6. Visual Inspection Window: A convenient inspection window allows for monitoring of the entire cleaning process, enhancing control and ensuring satisfaction.

7. Eco-Friendly Cleaning Solvent: Utilizing D.I. water as the cleaning solvent, this solution is harmless to all types of nozzles and reflector panels, promoting environmental sustainability.

8. Stable and Reliable Control System: Integrated with a touchscreen interface and PLC distributed control, the unit offers stable and reliable performance, ensuring consistent cleaning results.

Machine size

Nozzle Tray