60mil TLY-5 RF PCB Board 1OZ 1.6mm No Soldermask And No Silkscreen With ENIG

Product Specification

Introducing our newly shipped PCB which built on TLY-5 high frequency laminates. The TLY-5 High-Performance substrate is an advanced circuit material designed to meet the demanding requirements of various high-frequency applications. With its exceptional stability, low dissipation factor, and reliable construction, this PCB offers unparalleled performance and reliability. Let's explore the features, benefits, and applications that set the TLY-5 apart from the rest.

TLY-5 Introduction:
The TLY-5 laminates are manufactured using lightweight woven fiberglass, resulting in a dimensionally stable PCB material. The woven matrix in the TLY-5 material provides enhanced mechanical stability, making it suitable for high-volume manufacturing. The low dissipation factor makes it ideal for automotive radar applications designed at 77 GHz and other antennas operating in millimeter-wave frequencies.

Features:

Dielectric Constant (DK): The TLY-5 offers a dielectric constant of 2.2 with an impressive tolerance of 0.02 at 10 GHz and 23°C, ensuring precise and consistent electrical characteristics.
 

Low Loss Tangent: With a low loss tangent of 0.0009 at 10 GHz, this PCB minimizes signal loss and distortion, enabling high-quality signal transmission.
 

Density: The TLY-5 material has a specific gravity of 2.19 g/cm^3, providing a lightweight yet durable solution for various applications.
Moisture Absorption: The PCB exhibits a low moisture absorption rate of 0.02%, contributing to its excellent dimensional stability and resistance to moisture-related issues.
 

Coefficient of Thermal Expansion (CTE): The TLY-5 PCB features a CTE of 26 ppm/°C (X-axis), 15 ppm/°C (Y-axis), and 217 ppm/°C (Z-axis), ensuring stability and minimizing dimensional changes across a wide temperature range.
 

Benefits:
Dimensional Stability: The TLY-5 PCB maintains its shape and size, even under challenging conditions, ensuring reliable operation and precise circuit alignment.
 

Lowest Dissipation Factor: The low dissipation factor minimizes signal loss and distortion, resulting in high-quality signal transmission and improved system performance.
 

Low Moisture Absorption: The low moisture absorption rate enhances the PCB's durability and resistance to moisture-related issues, ensuring long-term reliability.
 

High Copper Peel Strength: The TLY-5 PCB boasts high copper peel strength, ensuring secure adhesion between layers and excellent mechanical reliability.
 

Uniform & Consistent DK: The TLY-5 material offers uniform and consistent dielectric constant, enabling predictable and accurate circuit performance.
 

PCB Stackup:
This PCB is a 2-layer rigid board with a copper layer of 35 μm on both sides. With a TLY-5 core thickness of 1.524 mm (60 mils), providing a sturdy and reliable design.

PCB Construction Details:
This PCB comes in a size of 127.72mm x 97.07mm with a tolerance of +/- 0.15mm. It supports a minimum trace/space of 5/6 mils and a minimum hole size of 0.4mm. The finished board thickness is 1.6mm, and the finished copper weight is 1oz (1.4 mils) on the outer layers. The PCB features a via plating thickness of 20 μm and is finished with immersion gold for optimal performance. The PCB does not have top or bottom silkscreen or solder mask. Each PCB undergoes a rigorous 100% electrical test before shipment, ensuring uncompromised functionality.

PCB Statistics:
This PCB contains 91 components and features a total of 238 pads, including 96 thru-hole pads and 142 top surface mount technology (SMT) pads. There are no bottom SMT pads. It also includes 161 vias, facilitating efficient electrical connections, and supports 5 nets, allowing for versatile circuit configurations.

Type of Artwork Supplied: The TLY-5 PCB is compatible with Gerber RS-274-X, a widely used standard for PCB artwork.

Quality Standard: This PCB adheres to the IPC-Class-2 standard, ensuring high-quality manufacturing and assembly.

Availability: The TLY-5 High-Performance PCB is available worldwide, making it accessible to customers across the globe.

Typical Applications:
The TLY-5 PCB is ideally suited for a wide range of applications, including:

Automotive Radar
Satellite/Cellular Communications
Power Amplifiers
LNBs, LNAs, LNCs
Aerospace
Ka, E and W band Applications

The TLY-5 High-Performance PCB enables engineers and designers in various industries to develop cutting-edge systems for high-frequency applications. With its unmatched stability, low dissipation factor, and reliable construction, the TLY-5 empowers users to create innovative solutions with confidence.