Product Specification

SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System

1. SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System Description

This system is dedicated to testing high-power diesel engines. It features a heavy-duty AC dynamometer at its core, paired with a four-quadrant variable frequency inverter system to achieve megawatt-level energy feedback. It utilizes the XLE-1000 measurement and control system, supporting coordinated control of multiple devices and capable of completing the full range of tests specified in standards such as GB17691. It also integrates a high-precision transient fuel consumption meter and intercooler thermostat to meet the precision testing needs of heavy-duty power equipment.

Factory conditions for equipment installation

2. SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System Reference Standards

• GB17691-2018 "Emission Limits and Measurement Methods of Pollutants from Heavy-Duty Diesel Vehicles"
• GB/T 18297-2024 "Automotive Engine Performance Test Methods"
• GB/T 17692-2024 "Test method for net power of automotive engines and drive motors"

3. SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System Components

1) Electric Dynamometer: The Seelong electric dynamometer is a device that provides loading and dragging functions for the engine. It can load or drag the engine. The main components of this device include the AC motor, torque flange, electric dynamometer mounting bracket, etc. It is equipped with the German HBM T40B series torque flange for torque measurement.

2) Frequency conversion inverter system: ABB ACS880 series frequency converter, four-quadrant operation (feedback efficiency > 98%), built-in harmonic filter.

3) XLE-1000 measurement and control system: Communicates with the variable frequency inverter system via the bus to achieve the setting and control of various working conditions of the test bench; the system uses the bus to obtain various collected parameters and integrates external auxiliary equipment for centralized communication and control; the entire test process can be completed under automatic control.

4) Data acquisition system: It is equipped with temperature, pressure and other sensor equipment and acquisition modules, which are specifically used to collect temperature, pressure and other parameters of key parts of the engine. After the collected data is uploaded to the measurement and control system through the data interface, the data can be displayed, recorded and processed.

5) Auxiliary equipment: ultra-large flow coolant constant temperature device (100L/min), high-pressure common rail fuel system tester, heavy-duty piston leakage meter, intercooler constant temperature control device and multi-component gas analyzer.

4. 160kW Diesel Engine Electric Dynamometer Technical Parameters

5. SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System Core Advantages

1) High load bearing: It can withstand 160kW rated power test for 12 consecutive hours, meeting the verification of heavy-duty engine extreme working conditions.

2) Highly efficient energy recovery: Approximately 120kWh of energy can be fed back to the grid per hour, saving over 100,000 yuan in annual energy costs.

3) Full parameter coverage: More than 30 parameters such as temperature, pressure, and emissions can be collected simultaneously, with test data integrity reaching 99.9%.

4) Customized expansion: Supports the installation of special system test modules such as turbocharging and high-pressure common rail, and is suitable for high-end diesel engines.

6. Diesel Engine Electric Dynamometer Test Bench System Model List

7. SSCD160-1200-3600 160kW Diesel Engine Electric Dynamometer Test Bench System Application Areas

1) Heavy-duty commercial vehicle R&D: Used for performance testing of high-power diesel engines for semi-trailer tractors and large buses.

2) Ship main power detection: simulate the main engine operating conditions of ocean-going ships and provide power, fuel consumption and emission data.

3) Large generator set verification: Test the load capacity and stability of a 160kW diesel generator set.

4) Engineering machinery and equipment: Suitable for reliability testing of high-power engines used in mining machinery and large excavators.

8. Trade Show

From October 24th to 26th, 2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus International Convention and Exhibition Center. The exhibition is hosted by the well-known Russian exhibition company MVK and is an annual international professional exhibition on testing and control.

As the largest and most influential testing and control equipment exhibition in Russia, it has received strong support from official institutions such as the Russian Federation Ministry of Defense, Ministry of Industry and Trade, State Duma Defense Committee, Federal Technical Regulations and Metrology Bureau, and State Economic Development Bureau. A total of 10,237 visitors were received during the exhibition.

Seelong Intelligent Technology (Luoyang) Co., Ltd. was invited to participate in the exhibition, focusing on displaying its main products such as engine test benches and transmission test benches to the Russian market. As the only supplier of power system testing equipment in China, Seelong became one of the focuses of this exhibition, attracting professional visitors from many fields such as aviation, automobile, agricultural machinery and power generation equipment to come for communication and negotiation.

This participation not only enhanced the brand awareness of Seelong Intelligent in the Russian market, but also built an efficient communication platform for it to establish close cooperative relations with Russian partners and customers.

Company Profile

Seelong Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing, and sales services for power engineering systems in various fields such as aerospace, automotive, and new energy; The company is located in the beautiful peony city of Luoyang.

Seelong specializes in the research and development, production, and service of testing equipment for new energy motors, hybrid power systems, engines, transmissions, and more. Our main products include electric dynamometers, measurement and control systems, DC power supplies, and working condition guarantee systems. Seelong has a complete sales and service system, adhering to the business philosophy of providing fine quality services for survival and keeping on renovation for development, and providing users with various types of power engineering measurement and control solutions in various fields.

Seelong's advanced design philosophy and rich industry experience give the company a technological Advantages ahead of competitors in the same industry, and the company's products can better meet the actual market demand. Seelong is brave in innovation. While valuing its own technological breakthroughs and development, it has established long-term and in-depth cooperative relationships with multiple domestic research institutions such as Tsinghua University and Shandong University. It has passed CE certification, ISO9001 quality system certification, AAA level enterprise certification, obtained more than ten invention patents, and two software copyrights. It has provided professional equipment and services to more than a hundred users both domestically and internationally, The enterprise has won the trust of domestic and foreign customers with its cost-effective products and high-quality services, and has established a long-term win-win strategic partnership.

The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.

All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.

Packaging and Shipping

Company Certificates

FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.