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High Hardness Tungsten Carbide Insert - Extended Tool Life & Superior Wear Resistance
Description
Carbide threading inserts are essential tools in precision machining, designed for use on lathes to create accurate threads in various materials, including cast iron, steel, stainless steel, and nonferrous metals. These inserts are welded onto a holder, providing a versatile solution for grooving, threading, and chamfering tasks. Their exceptional hardness and durability ensure extended tool life and consistent performance, making them ideal for high-volume production and machining of complex components like gearbox casings. With carbide threading inserts, manufacturers can achieve superior surface finishes and maintain high precision across a wide range of applications.
Optional Material
Cermet: Cermet is a composite material made of metal and ceramic phase through powder metallurgy.It combines the toughness of metal with the high temperature resistance, corrosion resistance, and wear resistance of ceramics.Suitable for machining high-hardness materials, high-speed cutting and dry cutting
CVD-coated cermet: CVD-coated cermets are one or more layers of thin films formed on a cermet substrate by chemical vapor deposition technology. This coating can significantly improve the hardness, wear resistance, corrosion resistance and high temperature resistance of the substrate. it has uniform coating, high hardness and good wear resistance. Suitable for precision machining, mold manufacturing and heavy cutting.
PCD-coated cermet:: PVD (Physical Vapor Deposition) coated cermets are one or more layers of thin films formed on a cermet substrate by physical vapor deposition technology. It has uniform coating, with excellent wear resistance and corrosion resistance.PVD coated metal ceramic inserts are particularly suitable for applications requiring high precision and long life cutting tools, such as aerospace, automotive manufacturing and medical equipment.
Carbide: It is made of refractory and high-hardness metal carbide powder and binder (such as cobalt, molybdenum, nickel) under high temperature and high pressure. It has excellent hardness and wear resistance with high cutting efficiency.Carbide inserts are widely used in metal processing, mining, oil drilling, etc. High hardness and high wear resistance make the inserts capable of various complex and harsh processing environments.
CVD-coated carbide:CVD-coated can further improve the hardness, wear resistance and corrosion resistance of cemented carbide and extend its service life.The coating has high purity, high hardness and good wear resistance, which can significantly improve the cutting performance and life of the tool.CVD coated carbide inserts are particularly suitable for machining high hardness and high wear resistance materials, such as hardened steel and carbide.
PVD-coated carbide:PVD coated cemented carbide is a coating formed on a cemented carbide substrate by physical vapor deposition technology. Compared with CVD coating, PVD coating usually has higher hardness and better wear resistance while maintaining the precision and surface finish of the substrate. The coating is uniform, with excellent wear resistance and corrosion resistance, and has little effect on the original precision of the tool, making it suitable for high-precision cutting.PVD coated carbide inserts are widely used in precision machining, mold manufacturing, medical equipment and other fields.
DLC-coated Carbide: DLC (diamond-like carbon) coated cemented carbide is a coating with diamond properties formed on a cemented carbide substrate. The DLC coating has extremely high hardness, low friction coefficient and excellent wear resistance, which can significantly reduce friction and wear during cutting. this coating has high hardness, low friction coefficient and high corrosion resistance.DLC coated inserts are particularly suitable for high-speed cutting, dry cutting and precision machining.
CBN(Cubic Boron Nitride): CBN is a synthetic superhard material, its hardness is second only to diamond.It has high hardness, high thermal stability and excellent chemical stability.CBN tools are particularly suitable for processing high hardness and high wear resistance materials, such as hardened steel, cemented carbide.
Ceramic: Ceramics are an inorganic non-metallic material, usually made by high-temperature sintering of non-metallic elements (such as oxygen, nitrogen, silicon.) and metal elements (such as aluminum, magnesium, titanium.). Cermics has excellent wear resistance, high temperature resistance and strong corrosion resistance. so that they are suitable for high-speed cutting, dry cutting and hard cutting, as well as machining cast iron, high-strength steel.
PCD(Polycrystalline Diamond): Polycrystalline Diamondis a composite material formed by many tiny diamond crystal particles combined together.It has extremely high hardness, which is one of the hardest materials known so far, so that PCD inserts are usually used for ultra-precision machining and cutting of high-hardness materials.
Product Features
Customizable: Available in various geometries and coatings for specific applications.
High-Speed Machining: Capable of operating at high speeds without compromising quality.
Stability: Ensures stable cutting operations, reducing vibrations and chatter.
Low Maintenance: Minimal maintenance required due to high durability.
Cost-Effective: Reduces tooling costs over time with extended tool life.
Corrosion Resistance: Resistant to corrosion, enhancing longevity.
Precision Grooving: Ideal for creating accurate and clean grooves.
Products Show
Company Objective
At Minjiang, our mission is to deliver superior products and services that exceed customer expectations. We continuously seek innovative and cost-effective solutions to address the dynamic needs of our clientele. Our dedicated customer service team is focused on building enduring partnerships with all clients. We are steadfast in delivering exceptional service, going the extra mile to ensure complete customer satisfaction. Our experienced professionals aim to provide competitive pricing and optimal solutions. Ultimately, we aspire to surpass customer expectations and deliver unparalleled customer experiences.
FAQ
1. Q: What materials can carbide threading inserts machine?
A: These inserts can machine a wide range of materials, including cast iron, steel, stainless steel, and nonferrous metals like aluminum and brass.
2. Q: Are the products high quality?
A: Yes. The raw material will be tested before bulk production, and we will check the physical properties, shape, and tolerance for ensuring qualified products before shipping.
3. Q: What is the benefit of using Carbide Threading Inserts?
A: Carbide Threading Inserts offer several benefits over traditional threading methods. They are highly precise, provide a superior surface finish, and are capable of producing high thread accuracy with minimal tool wear. Carbide Threading Inserts also require less torque and power to produce threads, reducing cutting time and costs.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
1992
Employee Number:
160~220
Ecer Certification：
Verified Supplier
Chengdu Minjiang Precision Cutting Tool Co. Ltd, based in Chengdu, Southwest China, is a leading provider of high-end wear-resistant parts and precision cutting tools.
Minjiang has been a leader in the industry for the last 30 years and is committed to providing high-quality produc... Chengdu Minjiang Precision Cutting Tool Co. Ltd, based in Chengdu, Southwest China, is a leading provider of high-end wear-resistant parts and precision cutting tools.
Minjiang has been a leader in the industry for the last 30 years and is committed to providing high-quality produc...
