SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

Product Specification

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

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Brief introduction:

Pipe welding manipulator with manned platform, enable operator located at boom end for welding inspection.

Detail description of pipe welding manipulator:

• Pipe welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
   
• Once in position, the part is moved during welding to produce high quality welds.
   
• A pipe welding manipulator can be used on a wide variety of parts and part shapes.
   
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
   
• In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
   
• Pipe welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
   
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually, including:

• Able to achieve consistent weld results.
   
• Able to maintain weld head over weld joint in a stable position during the weld.
   
• Increases arc-on time and overall productivity.
   
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
   
• Reduced operator fatigue.
   
• Reduced consumable costs.
   
• Ability to have two welding process at one welding station by using both ends of the boom.
   
• These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
   
• Also, rework time will be reduced and part scrap will be cut.

Pipe welding manipulator feature:

• Working with pipe welding manipulator is the next step in automated welding.
   
• The welding manipulators are initi ally designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positi oner or rotator.
   
• Designed and robustly build to withstand rugged work environments.
   
• Smooth 360 degree lockable rotation.
   
• All vertical and horizontal guidings are precisely machined for smooth movement.
   
• Solid state inverter for variable speed of horizontal travel and travel carriage.
   
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
   
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
   
• CE complaince pendant control station using low voltage on the generous 8m cable.
   
• Anti-fall device and limit switches for all motions.
   
• Pay load of 300kg.

Technical parameters of pipe welding manipulator:

Application:

This pipe welding manipulator can be used together with welding rotator, welding positioner and achieves the tank longitudinal and circle seam welding. According to the requirement, which can be adopted welding seam tracing and monitoring, welding flux recovery and feeding device. It has the structures of fixed type, fixed with rotation and movable with rotation type.

Competitive Advantage:

• VFD rotary speed control, improving the reliability of operation.
   
• With lubrication system.
   
• Accept testing before delivery.
   
• Accept special design and custom.

Delivery picture:

Product name:
pipe welding booms, column boom pipe welding booms, CaB, pipe welding booms  boom,automatic welding machine, pipe welding booms, cross beam column, welding manipulator;