Expand Application Scenarios IBM Injection Blow Molding Machine for Factories

Product Specification

1. Compact structural design, suitable for limited workshop space • Integrated fuselage layout: The traditional separate "injection unit", "blow molding unit" and "demolding unit" are integrated into a compact fuselage (the length is 20%-30% shorter than traditional equipment). For example, for injection blow molding machines that produce products below 500ml, the entire machine can be controlled to occupy an area of 8-10㎡ (traditional equipment requires 12-15㎡), which is suitable for small and medium-sized factory workshops (especially old factories with limited space planning). • Modular assembly and convenient relocation: Core components (such as injection molding system and clamping system) adopt "modular design", which can be disassembled for transportation (the maximum weight of a single piece is ≤3 tons), and can be assembled through quick docking interfaces (such as hydraulic pipeline quick connectors and circuit aviation plugs) (installation and debugging time ≤8 hours, traditional equipment requires 1-2 days). For enterprises that need to relocate factories, it can reduce the cost of equipment disassembly and transportation (saving about 30% in transportation costs).

2. Multi-functional integration to expand the application scenarios of a single device • "Injection-Blowing-Cutting" integrated molding: Some injection-blowing machines integrate "online trimming/mouth trimming function" - after the product is formed, there is no need to transfer it to a separate trimming machine. The equipment's built-in "servo-driven cutter" (positioning accuracy ±0.1mm) can directly cut off excess burrs on the bottle mouth (such as the burrs on the mouth of medicinal bottles). The flatness after trimming is ≤0.05mm (meets sealing requirements), eliminating the intermediate transfer link (the traditional process requires manual transportation to the trimming machine, which is time-consuming and easily causes product contamination). • Support for two-color/multi-material composite molding: high-end injection-blow molding machines can achieve "two-color injection-blow molding" (such as transparent bottle body + colored bottle mouth logo) or "multi-material composite" (such as inner layer PE anti-corrosion + outer layer PP enhanced hardness) - through the dual barrel design (independent temperature control), the two materials are injected into the mold according to the preset ratio, and the composite products (such as chemical reagent bottles, which require the inner layer to be acid and alkali resistant and the outer layer to be collision-proof) are formed in one time, without the need for subsequent bonding process (the traditional process requires the bottle body to be made first and then the bottle mouth to be glued, which is prone to the risk of falling off).

3. Human-computer interaction optimization to reduce the operation threshold and error rate • Visual operation interface and fool-proof programming: equipped with a 10-15-inch touch screen (supporting multi-touch), the operation interface adopts "icon + Chinese guidance" design (such as the "mold adjustment" button with mold schematic diagram, "parameter setting" divided into "novice mode" and "expert mode"). In the novice mode, you only need to enter the product weight and material type, and the system will automatically recommend basic parameters (such as injection temperature and blow molding pressure). The parameter adjustment steps during mold trial are simplified from the traditional 10+ steps to 3-5 steps (the training cycle is shortened from 1 week to 2-3 days). • Safety protection and misoperation warning: The equipment is equipped with an "infrared grating protection fence" (response time ≤ 0.1 seconds). When the operator's limbs enter the dangerous area (such as the mold opening and closing area), the equipment will immediately stop and cut off the power source (braking distance ≤ 5mm); at the same time, "double confirmation" is set for key operations (such as modifying mold parameters and manually opening the mold) (password entry + press the confirmation key) to avoid accidental touch and damage to the mold (traditional equipment only relies on emergency stop buttons, which has the risk of misoperation).